Skip to main content

Simulation of Process Machine Interaction in NC-Shape Grinding

  • Conference paper
Process Machine Interactions

Part of the book series: Lecture Notes in Production Engineering ((LNPE))

  • 3643 Accesses

Abstract

The study focuses on the NC-shape grinding process when using toroid grinding wheels and its simulation. First, the experimental investigation with respect to the machine structure and its dynamic behavior, the process forces as well as the temperature distribution in the workpiece and the grinding wheel are discussed. That forms the basis for the modeling and simulation of the NC-shape grinding process. The simulation consists of a geometric-kinematical simulation coupled with a finite element simulation. To validate the simulation, comparisons between the quantities measured and the corresponding calculated values are carried out. Subsequently to this validation the transferability of the simulation to other grinding processes is studied. Furthermore, the simulation is utilized to optimize grinding processes, especially with respect to the NC data.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

Similar content being viewed by others

References

  1. DIN EN 8589-11. Schleifen mit rotierendem Werkzeug - Einordnung, Unterteilung, Begriffe. Beuth Verlag (2003)

    Google Scholar 

  2. Jansen, T.: Entwicklung einer Simulation für den NC-Formschleifprozess mit Torusschleifscheiben. Dissertation, Technische Universität Dortmund. Vulkan Verlag, Essen (2007)

    Google Scholar 

  3. Biermann, D., Blum, H., Jansen, T., Rademacher, A., Scheidler, A., Weinert, K.: Experimental analyses to develop models for NC-shape grinding with a toroid grinding wheel. In: Denkena, B. (ed.) The 1st International Conference on Process Machine Interactions, Hannover, Germany, pp. 279–287, 3.9–4.9 (2008)

    Google Scholar 

  4. Brecher, C., Esser, M., Witt, S.: Interaction of manufacturing process and machine tool. CIRP Annals 58(2), 588–607 (2009)

    Article  Google Scholar 

  5. Brinksmeier, E., Aurich, J.C., Govekar, E., Heinzel, C., Hoffmeister, H.-W., Peters, J., Rentsch, R., Stephenson, D.J., Uhlmann, E., Weinert, K., Wittmann, M.: Advances in modelling and simulation of grinding processes. CIRP Annals 55(2), 667–696 (2006)

    Article  Google Scholar 

  6. Klocke, F.: Manufacturing Processes 2: Grinding, Honing, Lapping. Springer, Berlin (2009)

    Google Scholar 

  7. Tönshoff, H.K., Peters, J., Inasaki, I., Paul, T.: Modelling and simulation of grinding processes. CIRP Annals 41(2), 677–688 (1992)

    Article  Google Scholar 

  8. Biermann, D., Blum, H., Rademacher, A., Scheidler, A.V.: Simulation of thermal effects in NC-shape grinding of free formed surfaces using toroid grinding wheels. Part I: Experimental results. In: Proceedings of the CIRP 2nd International Conference Process Machine Interactions, Vancouver, BC, Canada, pp. 10.6–11.6 (2010); digital published

    Google Scholar 

  9. Weinert, K., Blum, H., Jansen, T., Rademacher, A.: Simulation based optimization of the NC-shape grinding prozess with toroid grinding wheels. Production Engineering – Research and Development 1(3), 245–252 (2007)

    Article  Google Scholar 

  10. Stautner, M.: Simulation und Optimierung der mehrachsigen Fräsbearbeitung. Technische Universität Dortmund. Vulkan Verlag, Essen (2006)

    Google Scholar 

  11. Aurich, J.C., Biermann, D., Blum, H., Brecher, C., Carstensen, C., Denkena, B., Klocke, F., Kröger, M., Steinmann, P., Weinert, K.: Modelling and simulation of process machine interaction in grinding. Production Engineering – Research and Development 3(1), 111–120 (2009)

    Article  Google Scholar 

  12. Biermann, D., Mohn, T.: A geometric-kinematical approach for the simulation of complex grinding processes. In: CIRP International Conference on Intelligent Computation in Manufacturing Engineering, Innovation and Cognitive Production Technology and Systems, Naples, Italy (2008)

    Google Scholar 

  13. Weinert, K., Blum, H., Jansen, T., Mohn, T., Rademacher, A.: Angepasste Simulationstechnik zur Analyse NC-gesteuerter Formschleifprozesse. ZWF, Zeitschrift für wirtschaftlichen Fabrikbetrieb 101(7/8), 422–425 (2006)

    Google Scholar 

  14. Kienzle, O.: Einfluss der Wärmebehandlung von Stählen auf die Hauptschnittkraft beim Drehen. Stahl und Eisen 74, 530–551 (1954)

    Google Scholar 

  15. Biermann, D., Blum, H., Rademacher, A., Scheidler, A.V.: Simulation of thermal effects in NC-shape grinding of free formed surfaces using toroid grinding wheels. Part II: Modeling and FE-discretization. In: Proceedings of the CIRP 2nd International Conference Process Machine Interactions, Vancouver, BC, Canada, pp. 10.6–11.6 (2010); digital published

    Google Scholar 

  16. Blum, H., Kleemann, H., Rademacher, A., Schröder, A.: On solving frictional contact problems part II: Dynamic case. Ergebnisberichte Angewandte Mathematik 377, Technische Universität Dortmund (2008)

    Google Scholar 

  17. Blum, H., Jansen, T., Rademacher, A., Weinert, K.: Finite elements in space and time for dynamic contact problems. International Journal for Numerical Methods in Engineering 76, 1632–1644 (2008)

    Article  MathSciNet  MATH  Google Scholar 

  18. Rademacher, A.: Adaptive Finite Element Methods for Nonlinear Hyperbolic Problems of Second Order. Dissertation Technische Universität Dortmund. Verlag Dr. Hut, München (2009)

    Google Scholar 

  19. Blum, H., Kleemann, H., Rademacher, A., Schröder, A., Wiedemann, S.: SOFAR: Scientific object oriented finite element library for application and research. Technical report, Technische Universität Dortmund (2002), http://www.mathematik.uni-dortmund.de/lsx/research/software/sofar/index.html

  20. Biermann, D., Blum, H., Rademacher, A., Schäckelhoff, M., Scheidler, A.V., Weinert, K.: Bestimmung der Materialparameter des Spindel-Schleifscheiben-Systems mittels numerischer Parameteridentifikation. Ergebnisberichte Angewandte Mathematik 376T, Technische Universität Dortmund (2008)

    Google Scholar 

  21. Biermann, D., Blum, H., Jansen, T., Rademacher, A., Scheidler, A.V., Schröder, A., Weinert, K.: Space adaptive finite element methods for dynamic Signorini problems in the simulation of the NC-shape grinding process. In: Denkena, B. (ed.) 1st International Conference on Process Machine Interactions, Hannover, Germany, pp. 309–316, 3.9.–4.9 (2008)

    Google Scholar 

  22. Blum, H., Rademacher, A., Schröder, A.: Space adaptive finite element methods for dynamic Signorini problems. Electronic Transactions on Numerical Analysis 32, 162–172 (2008)

    MathSciNet  MATH  Google Scholar 

  23. Blum, H., Rademacher, A., Schröder, A.: Space adaptive finite element methods for dynamic Signorini problems. Computational Mechanics 44(4), 481–491 (2009)

    Article  MathSciNet  MATH  Google Scholar 

  24. Rademacher, A., Schröder, A.: Goal-oriented error control in adaptive mixed FEM for Signorini’s problem. Computer Methods in Applied Mechanics and Engineering 200(1-4), 345–355 (2011)

    Article  MathSciNet  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2013 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Biermann, D., Blum, H., Rademacher, A., Scheidler, A.V., Weinert, K. (2013). Simulation of Process Machine Interaction in NC-Shape Grinding. In: Denkena, B., Hollmann, F. (eds) Process Machine Interactions. Lecture Notes in Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-32448-2_6

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-32448-2_6

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-32447-5

  • Online ISBN: 978-3-642-32448-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics