Abstract
Within this book, a modeling strategy for the EAF technique is explained for both compression and tension. Both strategies separate the thermal softening effects from the direct electrical effects and thus produce temperature and force profiles for their respective processes. However, in the real world, manufacturing processes are rarely exclusively compression or tension. Therefore, within this chapter, manufacturing processes that can be applicable to EAF will be explained. These include bending, stretch forming, machining, friction stir welding, and miscellaneous other EAF-industrialization research by researchers other than the authors. In addition, this chapter will include experimental EAF findings for compression, tension, channel formation, springback, and various types of forming.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Salandro WA, Bunget C, Mears L (2011) Electroplastic modeling of bending stainless steel sheet metal using energy methods. J Manuf Sci Eng 133(1):10
Salandro WA, Bunget C, Mears L (2010) Modeling and quantification of the electroplastic effect when bending stainless steel sheet metal. In: International manufacturing science and engineering conference (MSEC 2010-34043), p 10
Hill R (1950) The mathematical theory of plasticity. Oxford University Press, Oxford
Hosford WF, Caddell RM (1993) Metal forming: mechanics and metallurgy, 2nd edn. Prentice Hall, Englewood Cliffs
Weinmann KJ, Shippell RJ (1978) Effect of tool and workpiece geometries upon bending forces and springback in 90° V-die bending of HSLA steel plate. In: Proceedings of the 6th North American metal working research conference, pp 220–227
Altan T, Ngaile G, Sheng G (2004) Cold and hot forging: fundamentals and applications. ASM International, Materials Park
Allegheny Ludlum Corp., Product data sheet (304SS)
Perkins TA, Kronenberger TJ, Roth JT (2007) Metallic forging using electrical flow as an alternative to warm/hot working. J Manuf Sci Eng 129(1):84–94
Green CR, McNeal TA, Roth JT (2009) Springback elimination for Al-6111 alloys using electrically-assisted manufacturing (EAM). Trans North Am Manuf Res Inst SME 37:403–410
Jones E, Jones JJ, Mears L (2013) Empirical modeling of direct electric current effect on machining cutting force. In: 2013 International manufacturing science and engineering conference (MSEC 2013-1229)
Jones JJ, Mears L (2010) Empirical modeling of the stress-strain relationship for an upsetting process under direct electrical current. Trans North Am Manuf Res Inst SME 38:451–458
Zhang W (2010) Intelligent energy field manufacturing: interdisciplinary process innovations
Long X, Khanna S (2005) Modeling of electrically enhanced friction stir welding process using finite element method. Sci Technol Weld Joining 10(4):482–487
Ferrando WA (2008) The concept of electrically assisted friction stir welding (EAFSW) and application to the processing of various metals. No. NSWCCD-61-TR-2008/1
Pitschman M, Dolecki J, Johns GW, Zhou J, Roth JT (2010) Application of electric current in friction stir welding. In: 2010 International manufacturing science and engineering conference (MSEC 2010-34166)
Potluir H, Jones JJ, Mears L (2013) Comparison of electrically-assisted and conventional friction stir welding processes by feed force and torque. In: 2013 International manufacturing science and engineering conference (MSEC 2013-1192)
Jones JJ, Roth JT (2009) Effect on the forgeability of magnesium AZ31B-O when a continuous DC electrical current is applied. In: ASME international manufacturing science and engineering conference 2009, West Lafayette, IN, p 10 (2009)
Ross CD, Kronenberger TJ, Roth JT (2009) Effect of dc on the formability of Ti–6Al–4V. J Eng Mater Technol 131:11
Roth JT, Loker I, Mauck D, Warner M, Golovashchenko SF, Krause A (2008) Enhanced formability of 5754 aluminum sheet metal using electric pulsing. Trans North Am Manuf Res Inst SME 36:405–412
Salandro WA, Jones JJ, McNeal TA, Roth JT, Hong ST, Smith MT (2008) Effect of electrical pulsing on various heat treatments of 5xxx series aluminum alloys. In: ASME international manufacturing science and engineering conference, Evanston, IL, 2008, p 10
Salandro WA, Jones JJ, McNeal TA, Roth JT, Hong ST, Smith MT (2010) Formability of Al 5xxx sheet metals using pulsed current for various heat treatments. J Manuf Sci Eng 132:11
Salandro WA, Khalifa A, Roth JT (2009) Tensile formability enhancement of magnesium AZ31B-O alloy using electrical pulsing. Trans North Am Manuf Res Inst SME 37:387–394
Salandro WA, Roth JT (2009) Formation of 5052 aluminum channels using electrically-assisted manufacturing (EAM). In: International manufacturing science and engineering conference (MSEC 2009-84117), p 9
Siopis MS, Kinsey BL, Kota N, Ozdoganlar OB (2010) Effect of severe prior deformation on electrical-assisted compression of copper specimens. In: International manufacturing science and engineering conference (MSEC2010-34276), p 7
Siopis MS, Kinsey BL (2009) Experimental investigation of grain and specimen size effects during electrical-assisted forming. In: International manufacturing science and engineering conference (MSEC2009-84137), p 6
Dzialo CM, Siopis MS, Kinsey BL, Weinmann KJ (2010) Effect of current density and zinc content during electrical-assisted forming of copper alloys. CIRP Ann Manuf Technol 59(1):299–302
Castro RD (1995) Overview of the transmission line construction process. Electr Power Syst Res 35:119–125
Oncor Electric Delivery Company (2011) Index section 9 conductors, p 47
Castro RD (1995) Overview of the transmission line design process. Electr Power Syst Res 35:109–118
Ergon Energy Corp. (2012) Network lines standard guidelines for overhead line design, p 20
Di Troia G (2000) Effects of high temperature operation on overhead transmission full-tension joints and conductors, pp 1–7
Bernauer C, et al (2007) Temperature measurement on overhead transmission lines (OHTL) using surface acoustic wave (SAW) sensors. In: 2011 International conference on electricity distribution (CIRED2007_0788), p 4
Muhr M, Pack S, Schwarz R, Jaufer S (2006) Calculation of overhead line sags. In: 51st Internationales Wissenschaftliches Kolloquium, p 10
Clydesdale Ltd. (1970) ABC, Copper, AAAC and ACSR conductor specifications. Conductor specifications tables: technical specification for aluminum conductor steel reinforced (ACSR) to BS 215 part 2: 1970. www.clydesdale.net
Rothman MF (ed) (1988) High-temperature property data: ferrous alloys. ASM International, Metals Park, Ohio
Harvery PD (ed) (1982) Engineering properties of steel. ASM, Metals Park, Ohio
Aluminum alloys for cryogenic applications. The Aluminum Association, Washington, DC (1999)
Heigel JC, Andrawes JS, Roth JT, Hoque ME, Ford RM (2005) Viability of electrically treating 6061-T6511 aluminum for use in manufacturing processes. Trans North Am Manuf Res Inst SME 33:145–152
Zocholl SE, Guzman A (1999) Thermal models in power system production. Report from Schweitzer Engineering Laboratories Inc., p 16
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Copyright information
© 2015 Springer International Publishing Switzerland
About this chapter
Cite this chapter
Salandro, W.A., Jones, J.J., Bunget, C., Mears, L., Roth, J.T. (2015). Applications of Electrically Assisted Manufacturing. In: Electrically Assisted Forming. Springer Series in Advanced Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-319-08879-2_11
Download citation
DOI: https://doi.org/10.1007/978-3-319-08879-2_11
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-08878-5
Online ISBN: 978-3-319-08879-2
eBook Packages: EngineeringEngineering (R0)