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Preparation of Abrasion and Erosion-Resistant Ceramic Coating on Copper by Slurry Method

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Advances in Powder and Ceramic Materials Science

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

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Abstract

Copper is usually applied in severe environments such as extreme temperature, wear, or corrosive conditions which seriously affect the service life of copper equipment. In this study, a ceramic coating was prepared by slurry method . The slurry which was coated on the bond layer of NiCoCrAlY was blended by aggregates of SiO2, Al2O3, and ZrO2 and binder of sodium silicate. The ceramic top coating was formed through sintering at 600 °C. The results show that the ZrSiO4 and Al2Si3O9 which play a key role in improving the properties are formed as the main phases in the ceramic coating . Furthermore, the bonding strength was tested to be 10.29 MPa and the wear rate reached 3.040 × 10−5 mm3/(m·N). After the test of 50 thermal cycles, the ceramic coating kept good condition. Thus, the coating prepared shows potential for copper protection in harsh environments.

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Acknowledgements

This work was supported by the Innovation Talents Fund Project of University of Science Technology Beijing, and the Shantou Science and Technology Project of Guangdong (No. 100).

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Authors and Affiliations

  1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, 30# Xueyuan Road, Beijing, 100083, China

    Zefei Zhang, Hao Bai, Ning Li, Jian Zhang & Huanmei Yuan

  2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, 30# Xueyuan Road, Beijing, 100083, China

    Zefei Zhang, Hao Bai, Ning Li, Jian Zhang & Huanmei Yuan

Authors
  1. Zefei Zhang
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  2. Hao Bai
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  3. Ning Li
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  4. Jian Zhang
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  5. Huanmei Yuan
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Corresponding author

Correspondence to Hao Bai .

Editor information

Editors and Affiliations

  1. Michigan Technological University, Houghton, MI, USA

    Bowen Li

  2. Cornell University, Ithaca, NY, USA

    Shefford P. Baker

  3. Beijing Institute of Technology, Beijing, China

    Huazhang Zhai

  4. Military Institute of Engineering, Rio de Janeiro, Brazil

    Sergio Neves Monteiro

  5. Eurofins EAG Materials Science, Liverpool, NY, USA

    Rajiv Soman

  6. Southwest University of Science and Technology, Mianyang, China

    Faqin Dong

  7. China University of Geosciences, Beijing, China

    Jinhong Li

  8. The University of Alabama, Tuscaloosa, AL, USA

    Ruigang Wang

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Zhang, Z., Bai, H., Li, N., Zhang, J., Yuan, H. (2020). Preparation of Abrasion and Erosion-Resistant Ceramic Coating on Copper by Slurry Method. In: Li, B., et al. Advances in Powder and Ceramic Materials Science. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-36552-3_3

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