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Aircraft Industrialization Process: A Systematic and Holistic Approach to Ensuring Integrated Management of the Engineering Process

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Technology and Manufacturing Process Selection

Abstract

Aircraft production is a complex and lengthy process which involves a judicious selection of materials in combination with the option of various production processes. The objective of this chapter is twofold: the first part encompasses the evolution of aircraft materials and related techniques, underlying their impact in the complete life cycle of an aircraft; the second part describes the industrialization process to allow manufacturing of airplanes. It essentially deals with the specific process where engineering is involved namely in terms of the various steps that need to be taken to generate the information essential for the process. It includes also the connection to specific ERP modules such as MRP II and CRP which are essential to the management of aircraft production.

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Notes

  1. 1.

    IATA ISPEC 2200 and AECMA 2200 are standards that provide a detailed list of aircraft systems as well as MIL-STD-1808.

Abbreviations

APU:

Auxiliary power unit

BOM:

Bill of materials

BTP:

Build to print

BTS:

Build to spec

CFRP:

Carbon fiber reinforced polymer

CRP:

Capacity resources planning

EBW:

Electron beam welding

ERP:

Enterprise resources planning

FAI:

First article inspection

FAL:

Final assembly line

FRP:

Fiber reinforced polymer

FSW:

Friction stir welding

GTAW:

Gas tungsten arc welding

HAZ:

Heat affected zone

LBW:

Laser beam welding

MRP II:

Manufacturing resources planning

OEM:

Original equipment manufacturer

OoA:

Out of autoclave

Qty:

Quantity

PBS:

Product breakdown structure

RFI:

Resin film infusion

RTM:

Resin transfer moulding

TC:

Type certificate

VARTM:

Vacuum assisted resin transfer moulding

WBS:

Work breakdown structure

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Correspondence to José Manuel Lourenço da Saúde .

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da Saúde, J.M.L., Silva, J.M. (2014). Aircraft Industrialization Process: A Systematic and Holistic Approach to Ensuring Integrated Management of the Engineering Process. In: Henriques, E., Pecas, P., Silva, A. (eds) Technology and Manufacturing Process Selection. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/978-1-4471-5544-7_5

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  • DOI: https://doi.org/10.1007/978-1-4471-5544-7_5

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