Abstract
This chapter presents an in-depth study on the condition monitoring of rotating machinery using adaptive parametric modelling, focusing on the development of robust state indicators of gearboxes running from a brand new to breakdown state in a natural course, under varying load conditions. Three independent robust state indicators based on state-space representation of a time-varying autoregressive model and noise-adaptive Kalman filtering are proposed and compared with other state indicators considered in previous studies. The experimental validations make use of full lifetime vibration monitoring data of gearboxes under varying load conditions and analyze some critical properties of gear state indicators in real applications over the full lifetime horizon of gearboxes. The results show that the proposed three gear state indicators possess a highly effective and robust property in the state detection of a gearbox, which is independent of variable load conditions, as well as remarkable stability, early alarm for incipient fault and significant presence of fault effects. The proposed three gear state indicators can be directly employed by an online maintenance program as reliable quantitative condition covariates to make optimal maintenance decisions for rotating machinery.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Samimy, B., Rizzoni, G., 1996, “Mechanical Signature Analysis Using Time-Frequency Signal Processing: Application to Internal Combustion Engine Knock Detection,” In Proceedings of the IEEE 84, pp. 1330–1343.
Conforto, S., D’Alessio, T., 1999, “Spectral Analysis for Non-stationary Signals From Mechanical Measurements: A Parametric Approach,” Mechanical Systems and Signal Processing, 13(3), pp. 395–411.
Baillie, D. C., Mathew, J., 1996, “A Comparison of Autoregressive Modeling Techniques for Fault Diagnosis of Rolling Element Bearings,” Mechanical Systems and Signal Processing, 10(1), pp. 1–17.
Dron, J. P., Rasolofondraibe, L., Bolaers, F. and Pavan, A., 2001, “High-resolution Methods in Vibratory Analysis: Application to Ball Bearing Monitoring and Production Machine,” International Journal of Solids and Structures, 38(24–25), pp. 4293–4313.
Wang, W. Y., Wong, A. K., 2002, “Autoregressive Model-Based Gear Fault Diagnosis,” Journal of Vibration and Acoustics, 124(2), pp. 172–179.
Naidu, P. S., 1996, Modern Spectrum Analysis of Time Series, CRC Press.
Lin, J., Qu, L., 2000, “Feature Extraction Based on Morlet Wavelet and Its Application for Mechanical Fault Diagnosis,” Journal of Sound and Vibration, 234(1), pp. 135–148.
Roan, M. M., Erling, J. G. and Sibul, L. H., 2002, “A New, Non-linear, Adaptive, Blind Source Separation Approach to Gear Tooth Failure Detection and Analysis,” Mechanical Systems and Signal Processing, 16(5), pp. 719–740.
Moghaddamjoo, A., Kirlin, R. L., 1989, “Robust Adaptive Kalman Filtering with Unknown Inputs,” IEEE Transactions on Acoustics, Speech, and Signal Processing, 37(8), pp. 1166–1175.
Parker JR, B. E., Ware, H. A., Wipe, D. P., Tompkins, W. R., Clark, B. R., Larson, E. C. and Poor, H. V., 2000, “Fault Diagnostics Using Statistical Change Detection in the Bispectral Domain,” Mechanical Systems and Signal Processing, 14(4), pp. 561–750.
Zhan, Y. M., Jardine, A. K. S., 2004, “An On-line Diagnostic System for a Gearbox Subject to Vibration Monitoring Based on Adaptive Modeling,” In Proceedings of the 4th International Conference on Intelligent Maintenance Systems, paper no. 029.
Zhan, Y. M., Makis, V., 2006, “A Robust Diagnostic Model for Gearboxes Subject to Vibration Monitoring,” Journal of Sound and Vibration, 290(3–5), pp. 928–955.
Zhan, Y. M., Makis, V. and Jardine, A. K. S., 2006, “Adaptive State Detection of Gearboxes under Varying Load Conditions Based on Parametric Modeling,” Mechanical Systems and Signal Processing, 20(1), pp. 188–211.
Condition-Based Maintenance Department, Applied Research Laboratory, 1998, MDTB data (Data CDs: test-runs #6, #5 and #14), The Pennsylvania State University, 1998.
Byington, C. S., Kozlowski, J. D., 2000, “Transitional Data for Estimation of Gearbox Remaining Useful Life,” Mechanical Diagnostic Test Bed Data, Condition-Based Maintenance Department, Applied Research Laboratory, The Pennsylvania State University.
Miller, A. J., 1999, “A New Wavelet Basis for the Decomposition of Gear Motion Error Signals and Its Application to Gearbox Diagnostics,” Master of Science Thesis, The Graduate School, The Pennsylvania State University.
Wang, W. J., McFadden, P. D., 1995, “Decomposition of Gear Motion Signals and Its Application to Gearbox Diagnostics,” Journal of Vibration and Acoustics, 117(3A), pp. 363–369.
Lin, D., Wiseman, M., Banjevic, D. and Jardine, A. K. S., 2004, “An Optimal Condition-Based Maintenance Program for Gearboxes Subject to Tooth Failure,” Mechanical Systems and Signal Processing, 18(5), pp. 993–1007.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2006 Springer-Verlag London Limited
About this chapter
Cite this chapter
Zhan, Y., Makis, V. (2006). Robust State Indicators of Gearboxes Using Adaptive Parametric Modeling. In: Wang, L., Gao, R.X. (eds) Condition Monitoring and Control for Intelligent Manufacturing. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/1-84628-269-1_9
Download citation
DOI: https://doi.org/10.1007/1-84628-269-1_9
Publisher Name: Springer, London
Print ISBN: 978-1-84628-268-3
Online ISBN: 978-1-84628-269-0
eBook Packages: EngineeringEngineering (R0)