Abstract
Bearing failure is one of the foremost causes of breakdown in rotating machine, resulting in costly systems downtime. This chapter presents an overview of current state-of-the-art monitoring approaches for rolling element bearings. Issues related to sensors, signal processing as well as diagnostics and prognostics are discussed. This chapter also presents a brief discussion related to the typical failure modes of bearings. Such failures are more and more common on advanced, high speed, ultra precision production systems as higher spindle speeds are employed for increased accuracy, productivity and machining satiability. Models for rolling element bearing behavior are presented as well as mechanistic models for damage propagation. Examples are also presented from test systems to demonstrate the various approaches discussed in this chapter.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Eisenmann, R. C., Eisenmann, R. C., Jr., 1998, Machinery Malfunction Diagnosis and Correction, Hewlett Packard. London, UK.
Alfredson, R. J. and Mathew, J., 1985, “Frequency Domain Methods for Monitoring the Condition of Rolling Element Bearings,” The Institution of Engineers, Australia, Mechanical Engineering Transactions, 10(2), pp. 108–112.
White, G., 1997, Introduction to Machine Vibration, DLI Engineering Corp.
Thompson, G., 1991, “Condition Monitoring in the Process Industries,” Condition Monitoring and Diagnostic Engineering Management, IOP Publishing Ltd, Bristol, England.
Henry, T., 1985, “Advances in Monitoring Bearings,” Bearings: searching for a longer life, Mechanical Engineering Publications Ltd, Suffolk, England.
Bartwell, F. T., 1979, Bearing Systems, Oxford University Press, Oxford, UK.
Hunt, T. M., 1996, Condition Monitoring of Mechanical and Hydraulic Plant, Chapman and Hall, London, England.
Reif, Z. and M. S. Lai, 1989, “Detection of Developing Bearing Failures by Means of Vibration,” Rotating Machinery Dynamics, The American Society of Mechanical Engineers, New York, New York.
Boness and S. L. McBride, 1991 “Condition monitoring of adhesive and abrasive wear processes using acoustic emission techniques,” Condition Monitoring and Diagnostic Engineering Management, IOP Publishing Ltd, Bristol, England.
Williams, T., Ribadeneira, X, S. Billington, S. A., T. Kurfess, T. R., 2001, “Rolling Element Bearing Diagnostics in Run-To-Failure Lifetime Testing,” Mechanical Systems and Signal Processing, Academic Press, London, 15(5), pp. 979–993.
Harris, Tedric A., 1991, Rolling Bearing Analysis, Third Edition, John Wiley & Sons, Inc. pp. 672.
Su, Y.-T. and Lin, S.-J., 1992, “On Initial Fault Detection of a Tapered Rolling Bearing: Frequency Domain Analysis,” Journal of Sound and Vibration, 155, pp. 75–84.
Hewlett-Packard, Effective Machine Measurements Using Dynamic Signal Analyzers, Application Note 243-1.
Dyer, D. and R. M. Stewart, 1978, “Detection of Rolling Element Bearing Damage by Statistical Vibration Analysis,” Trans. of the ASME, J. of Mechanical Design, 100, pp. 229–235.
Martin, H. R. and F. Honarvar, 1995, “Application of Statistical Moments to Bearing Failure Detection,” Applied Acoustics, 44, pp. 67–77.
Gustaffson, Olof G. and T. Tallian, 1962, “Detection of Damage of Assembled Rolling Element Bearings,” ASLE Transactions, 5, pp. 197–209.
Tandon, N., 1994, “A Comparison of Some Vibration Parameters for the Condition Monitoring of Rolling Element Bearings,” Measurement, 12, pp. 285–289.
Braun, S. and B. Datner, 1979, “Analysis of Roller/Ball Bearing Vibrations,” Trans. of the ASME, J. of Mechanical Design, 101, pp. 118–125.
Li, James C., J. Ma, and B. Hwang, 1995, “Bearing Localized Defect Detection by Bicoherence Analysis of Vibrations,” Trans. of ASME, Journal of Engineering for Industry, 117, pp. 625–629.
McFadden, P. D., Smith, J. D., 1984, “Vibration Monitoring of rolling Element Bearings by the High Frequency Resonance Technique-A Review,” International J. of Tribology, 17, pp. 1–18.
Martin, K. F. and P. Thorpe, 1992, “Normalised Spectra in Monitoring of Rolling Bearing Elements,” Wear, 159, pp. 153–160.
Ray, A. and S. Tangirala, 1996, “Stochastic Modeling of Fatigue Crack Dyanmics for On-Line Failure Prognostics,” IEEE Trans. on Control Systems Technology, 4(4), pp. 443–451.
Li, Y., 1998, “Dynamic Prognostics of Rolling Element Bearing Condition,” Ph.D. Dissertation, George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA.
McFadden, P. D. and Smith, J. D., 1985, “Vibration Produced by Multiple Point Defects in Rolling Element Bearings,” Journal of Sound and Vibration, 98(2), pp. 263–273.
Widrow, B., et al., 1975, “Adaptive Noise Canceling: Principles and Applications,” Proceedings of the IEEE, 63(12), pp. 1692–1716.
Treichler, John R., 1979, “Transient and Convergent Behavior of the Adaptive Line Enhancer,” IEEE Trans. on Acoustics, Speech, and Signal Processing, 27(1), pp. 53–62.
Shiroishi, J. Y. Li, S. Liang, T. Kurfess and S. Danyluk, 1997, “Bearing Condition Diagnostics via Multiple Sensors” Mechanical Systems and Signal Processing, 11(5), pp. 693–705.
Li, Y., J. Shiroishi, S. Danyluk, T. Kurfess and S. Y. Liang, 1997, “Bearing Fault Detection via High Frequency Resonance Technique and Adaptive Line Enhancer,” 21st Biennial Conference on Reliability, Stress Analysis and Failure Prevention (RSAFP), Virginia Beach, Virginia, April, pp. 763–772.
Hoeprich M. R., 1992, “Rolling Element Bearing Fatigue Damage Propagation,” Trans. of ASME, J. of Tribology, 114, pp. 328–333.
Murakami, Y., M. Kaneta and H. Yatsuzuka, 1985, “Analysis of Surface Crack Propagation in Lubricated Rolling Contact,” ASLE Trans., 28, pp. 60–68.
Keer, L. M. and M. D. Bryant, 1983, “A Pitting Model for Rolling Contact Fatigue,” Trans. Of ASME, J. of Tribology, 105, pp. 198–205.
Cempel, C., 1985, “The Tribovibroacoustic Model of Machines,” Wear, 105(4), pp. 297–305.
Cempel, C. H. G. Natke, and M. Tabaszewski, 1997, “A Passive Diagnostic Experiment with Ergodic Properties,” Mechanical Systems and Signal Processing, 11(1), pp. 107–117.
Li, Y., Billington, C., Zhang, C., Kurfess, T., Danyluk S. and Liang, S. Y., 1999, “Adaptive Prognostics for Rolling Element Bearing Condition,” Mechanical Systems and Signal Processing, 13(1), pp. 103–113.
Parton, V. Z. and E. M. Morozov, 1985, Mechanics of Elastic-plastic Fracture, Hemisphere Publishing Corporation, pp. 219–313.
Goodwin, G. C. and K. S. Sin, 1984, Adaptive Filtering Prediction and Control, Prentice-Hall, Inc., Englewood Cliffs, New Jersey 07632.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2006 Springer-Verlag London Limited
About this chapter
Cite this chapter
Kurfess, T.R., Billington, S., Liang, S.Y. (2006). Advanced Diagnostic and Prognostic Techniques for Rolling Element Bearings. In: Wang, L., Gao, R.X. (eds) Condition Monitoring and Control for Intelligent Manufacturing. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/1-84628-269-1_6
Download citation
DOI: https://doi.org/10.1007/1-84628-269-1_6
Publisher Name: Springer, London
Print ISBN: 978-1-84628-268-3
Online ISBN: 978-1-84628-269-0
eBook Packages: EngineeringEngineering (R0)