Abstract
The effect of coatings deposited on cutting tools using the PVD method on the tribological characteristics of the surface layer after the finish turning of 41Cr4 and 30CrMnSi steels is considered. The tribological characteristics of the turned surfaces change substantially. The best results are achieved when using the (AlTi)N coating, which ensures substantial decreases in the coefficient of friction (by 35–40%) and the temperature in the friction zone (by up to 30%). The dependences of the wear on the friction path are linear; the wear rate of the surfaces turned by the coated tools is significantly lower than that for the surfaces turned by the uncoated tools. Compared to the uncoated R25 hard alloy, the difference in the wear rates reaches 60% in favor of (AlTi)N and (TiAl)N coatings. A decrease in the thickness of the coating from 4 to 2 μm leads to a growth in the coefficient of friction and the temperature. An X-ray structural analysis of the surface layers of the turned specimens has revealed the presence of Fe-Al solid phases, which improve the wear resistance of the surface and the efficiency of coatings like (AlTi)N.
Similar content being viewed by others
References
Suslov, A.G., Tekhnologicheskoe obespechenie parametrov sostoyaniya poverkhnostnogo sloya detalei (Technological Ensuring of Parameters of State of Part Surface Layer), Moscow: Mashinostroenie, 1987.
Sulima, A.M., Shulov, V.A., and Yagodkin, Yu.D., Poverkhnostnyi sloi i ekspluatatsionnye svoistva detalei mashin (Surface Layer and Performance Characteristics of Machine Parts), Moscow: Mashinostroenie, 1988.
Kubiak, K.J., Liskiewicz, T.W., and Mathia, T.G., Surface morphology in engineering applications: influence of roughness on sliding and wear in dry fretting, Tribol. Int., 2011, vol. 44, pp. 1427–1432.
Yashcheritsyn, P.T., Ryzhov, E.V., and Averchenkov, V.I., Tekhnologicheskaya nasledstvennost’ v mashinostroenii (Technological Heredity in Machine Building), Minsk: Nauka i tekhnika, 1977.
Yashcheritsyn, P.I. and Skorynin, Yu.V., Tekhnologicheskaya i ekspluatatsionnaya nasledstvennost’ i ee vliyanie na dolgovechnost’ mashin (Technological and Operational Heredity and Its Effect on Durability of Machines), Minsk: Nauka i tekhnika, 1978.
Czichos, H., Tribology — A System Approach to the Science and Technology of Friction, Lubrication and Wear, Amsterdam: Elsevier Science, 1978.
Beresnev, V.M., Effect of multicomponent and multilayer coatings on processes of friction and wear, Fizich. Inzheneriya Poverkh., 2004, vol. 2, no. 4, pp. 214–219.
Grigor’ev, S.N. and Volosova, M.A., Nanesenie pokrytii i poverkhnostnaya modifikatsiya instrumenta. Uchebnoe posobie (Coating Deposition and Surface Modification of Tools. Textbook), Moscow: ITsMGTU “STANKIN”, Yanus-K, 2007.
Diagrammy sostoyaniya dvoinykh metallicheskikh sistem. Spravochnik (Phase Diagrams of Binary Metal Systems. Reference Book), Lyakishev, N. P., Ed., Moscow: Mashinostroenie, 1996, vol. 1, pp. 144–148.
Temizel, G. and Ozenbas, M., Intermetallic phase formation at Fe-Al film interfaces, Turkish J. of Eng. and Environmental Sci., 2007, vol. 31, pp. 71–78.
Aleshin, N.P., Chernyshev, G.G., Akulov, A.I., et al., Svarka. Rezka. Kontrol’. Spravochnik (Welding. Cutting. Control. Reference Book), N. P. Aleshin, G. G. Chernyshev, Eds., 2 vols., Moscow: Mashinostroenie, 2004.
Lobanov, A.A., Cutting temperature during machining of hardened steels, STIN, 2005, no. 5, pp. 26–28.
Manokhin, A.S., Cutting temperature during peakless turning of hardened steels, Protsesi Mekhanichno? Obrobki v Mashinobuduvann3, 2009, no. 6, pp. 17–27.
Author information
Authors and Affiliations
Corresponding author
Additional information
Original Russian Text © M. Jenek, E.E. Feldshtein, 2014, published in Trenie i Iznos, 2014, Vol. 35, No. 3, pp. 310–317.
About this article
Cite this article
Jenek, M., Feldshtein, E.E. Tribological characteristics of hardened-and-tempered structural steels turned by inserts covered with multicomponent PVD coatings. J. Frict. Wear 35, 229–235 (2014). https://doi.org/10.3103/S1068366614030040
Received:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1068366614030040