Skip to main content
Log in

Thermal Properties, Electrochemical Behavior, and Microstructure of Zn-5Sn-2Cu-1.5Bi-xRE High-Temperature Solder

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

This paper reports the investigation on RE addition into a novel Zn-5Sn-2Cu-1.5Bi-xRE (ZSCB-xRE) high-temperature solder to improve its various performances. The effects of minor rare earth metal (RE) on the thermal properties, microstructure, and electrochemical behavior as well as the mechanical properties of ZSCB-xRE solders were studied. Results showed that when the addition of RE was ≤0.1 wt.%, the change in melting temperature of ZSCB-xRE solder was negligible, but the melting range of the solder alloy decreased. Meanwhile, the measured size, Λ, of nonaligned dendrites of primary ε dramatically increased from 57 ± 0.5 to 147 ± 1.3 μm, which plays interdependent roles on the resulting corrosion behavior. ZSCB-xRE solders with much RE content have much higher Λ. This is shown to be a driving-force leading to the increase in the corrosion resistance and mechanical properties of ZSCB-xRE solders.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. J. Rödel, W. Jo, K.T.P. Seifert, E.M. Anton, and T. Granzow, Perspective on the Development of Lead-Free Piezoceramics, J. Am. Ceram. Soc., 2009, 92, p 1153–1177

    Article  Google Scholar 

  2. A. Prasatkhetragarn, M. Unruan, A. Ngamjarurojana, Y. Laosiritaworn, S. Ananta, R. Yimnirun, D.P. Cann, Dielectric and Ferroelectric Properties of 0.8PZT-0.2PCN Ceramics Under Sintering Conditions Variation. Curr. Appl. Phys., 2009, 9, 1165-1169.

  3. J.I. Kim and S. Miyazaki, Effect of Nano-Scaled Precipitates on Shape Memory Behavior of Ti-50.9 at.% Ni Alloy, Acta Mater., 2005, 53, p 4545–4554

    Article  Google Scholar 

  4. H.L. Du, W.C. Zhou, F. Luo, D.M. Zhu, S.B. Qu, and Z.B. Pei, Phase Structure, Dielectric Properties, and Relaxor Behavior of (K0.5Na0.5)NbO3-(Ba0.5Sr0.5)TiO3 Lead-Free Solid Solution for High Temperature Applications, J. Appl. Phys., 2009, 105, p 124104

    Article  Google Scholar 

  5. H.L. Cheng, W.C. Zhou, H.L. Du, F. Luo, and D.M. Zhu, Effects of Dwell Time During Sintering on Electrical Properties of 0.98(K0.5Na0.5)NbO3-0.02LaFe O3 Ceramics, T Nonferr. Metal. Soc, 2013, 23, p 2984–2988

    Article  Google Scholar 

  6. M.G. Li, D.Q. Sun, X.M. Qiu, D.X. Sun, and S.Q. Yin, Effects of Laser Brazing Parameters on Microstructure and Properties of TiNi Shape Memory Alloy and Stainless Steel Joint, Mater. Sci. Eng. A, 2006, 424, p 17–22

    Article  Google Scholar 

  7. T. Gancarz, J. Pstrus, P. Fima, and S. Mosinska, Thermal Properties and Wetting Behavior of High Temperature Zn-Al-In Solders, J. Mater. Eng. Perform., 2012, 21, p 599–605

    Article  Google Scholar 

  8. A. Kroupa, D. Andersson, N. Hoo, J. Pearce, A. Watson, A. Dinsdale, and S. Mucklejohn, Current Problems and Possible Solutions in High-Temperature Lead-Free Soldering, J. Mater. Eng. Perform., 2012, 21, p 629–637

    Article  Google Scholar 

  9. K. Suganuma, S.J. Kim, and K.S. Kim, High-Temperature Lead-Free Solders: Properties and Possibilities, J. Miner. Met. Mater. Soc., 2009, 61, p 64–71

    Article  Google Scholar 

  10. T. Takahashi, S. Komatsu, H. Nishikawa, and T. Takemoto, Improvement of High-Temperature Performance of Zn-Sn Solder Joint, J. Electron. Mater., 2010, 39, p 1241–1247

    Article  Google Scholar 

  11. J.M. Song, M.J. Lin, K.H. Hsieh, T.Y. Pai, Y.S. Lai, and Y.T. Chiu, Ball Impact Reliability of Zn-Sn High-Temperature Solder Joints Bonded with Different Substrates, J. Electron. Mater., 2013, 42, p 2813–2821

    Article  Google Scholar 

  12. J.M. Song, C.H. Tsai, and Y.P. Fu, Electrochemical Corrosion Behaviour of Bi-11Ag Alloy for Electronic Packaging Applications, Corros. Sci., 2010, 52, p 2519–2524

    Article  Google Scholar 

  13. S.W. Park, T. Sugahara, K.S. Kim, and K. Suganuma, Enhanced Ductility and Oxidation Resistance of Zn Through the Addition of Minor Elements for Use in Wide-Gap Semiconductor Die-Bonding Materials, J. Alloy. Compd., 2012, 542, p 236–240

    Article  Google Scholar 

  14. S.W. Park, S. Nagao, T. Sugahara, K.S. Kim, and K. Suganuma, Retarding Intermetallic Compounds Growth of Zn High-Temperature Solder and Cu Substrate by Trace Element Addition, J. Mater. Sci., 2013, 24, p 4704–4712

    Google Scholar 

  15. J.E. Lee, K.S. Kim, K. Suganuma, I. Masahiro, and G. Izuta, Thermal Properties and Phase Stability of Zn-Sn and Zn-In Alloys as High Temperature Lead-Free Solder, Mater. Trans., 2007, 48, p 584–593

    Article  Google Scholar 

  16. X.M. Qiu, F. Xing, F. Ma, Y. Bai, A Novel Middle-Temperature Ranged Zn-Based Solders to Joining Copper/Steel and their Preparation Methods [P]. CN 201110341677.8, 2013-10-16. [in Chinese]

  17. F. Xing, X.M. Qiu, A.M. Wu, Y.H. Wen, Effects of Bi and Rare Metal on the Microstructure and Properties of Zn-Based High-Temperature Solder. 2014 International Conference on Brazing, Soldering and Special Joining Technologies, Beijing, China, June 9-13, 214, p 168-172

  18. W.R. Osório, C. Brito, L.C. Peixoto, and A. Garcia, Electrochemical Behavior of Zn-rich Zn-Cu Peritectic Alloys Affected by Macrosegregation and Microstructural Array, Electochim Acta, 2014, 76, p 218–228

    Article  Google Scholar 

  19. J.Q. Yu, W.Z. Yi, B.D. Chen, and H.J. Chen, Constitution of Binary Alloys, Shanghai Science and Technology Press, Shanghai, 1987

    Google Scholar 

  20. D. Ma, Y. Li, S.C. Ng, and H. Jones, Unidirectional Solidification of Zn-Rich Zn-Cu Peritectic Alloys—II. Microstructural Length Scales, Acta Mater., 2000, 48, p 1741–1754

    Article  Google Scholar 

  21. G.D. Zhou and L.Y. Duan, Structural Chemistry foundation, Peking University Press, Beijing, 2002

    Google Scholar 

  22. V. Barranco, S. Feliu, Jr., and S. Feliu, EIS Study of the Corrosion Behaviour of Zinc Based Coatings on Steel in Quiescent 3% NaCl Solution. Part 1: Directly Exposed Coatings, Corros. Sci., 2004, 46, p 2203–2220

    Article  Google Scholar 

  23. R.P. Edavan and R. Kopinski, Corrosion Resistance of Painted Zinc Alloy Coated Steels, Corros. Sci., 2009, 51, p 2429–2442

    Article  Google Scholar 

  24. S.W. Li, B. Gao, G.F. Tu, L. Hu, S.C. Sun, G.L. Zhu, and S.H. Yin, Effects of Magnesium on the Microstructure and Corrosion Resistance of Zn-55Al-1.6Si Coating, Constr. Build. Mater., 2014, 71, p 124–131

    Article  Google Scholar 

  25. F. Rosalbino, E. Angelini, D. Macciò, A. Saccone, and S. Delfino, Influence of Rare Earths Addition on the Corrosion Behaviour of Zn-5%Al (Galfan) Alloy in Neutral Aerated Sodium Sulphate Solution, Electochim. Acta, 2007, 52, p 7107–7114

    Article  Google Scholar 

  26. A. Amadeh, B. Pahlevani, and S. Heshmati-Manesh, Effects of Rare Earth Metal Addition On Surface Morphology and Corrosion Resistance of Hot-Dipped Zinc Coatings, Corros. Sci., 2002, 44, p 2321–2331

    Article  Google Scholar 

  27. D. Veys-Renaux, K. Guessoum, El Rocca, N. David, and K. Belhamel, New Zinc-Rare Earth Alloys: Influence of Intermetallic Compounds on the Corrosion Resistance, Corros. Sci., 2013, 77, p 342–349

    Article  Google Scholar 

Download references

Acknowledgment

This research is supported by the Program for the Development of Science and Technology of Jilin Province, China (Grant No. 20115003).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiaoming Qiu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xing, F., Qiu, X. Thermal Properties, Electrochemical Behavior, and Microstructure of Zn-5Sn-2Cu-1.5Bi-xRE High-Temperature Solder. J. of Materi Eng and Perform 24, 1679–1686 (2015). https://doi.org/10.1007/s11665-015-1416-2

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-015-1416-2

Keywords

Navigation