Skip to main content
Log in

Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite

  • Research Article
  • Published:
Frontiers of Mechanical Engineering Aims and scope Submit manuscript

Abstract

Machining of plastic materials has become increasingly important in any engineering industry subsequently the prediction of cutting forces. Forces quality has greater influence on components, which are coming in contact with each other. So it becomes necessary to measure and study machined forces and its behavior. In this research work, experimental investigations are conducted to determine the effects of cutting conditions and tool geometry on the cutting forces in the turning of the unidirectional glass fiber reinforced plastics (UD-GFRP) composites. In this experimental study, carbide tool (K10) having different tool nose radius and tool rake angle is used. Experiments are conducted based on the established Taguchi’s technique L18 orthogonal array on a lathe machine. It is found that the depth of cut is the cutting parameter, which has greater influence on cutting forces. The effect of the tool nose radius and tool rake angles on the cutting forces are also considerably significant. Based on statistical analysis, multiple regression model for cutting forces is derived with satisfactory coefficient (R 2). This model proved to be highly preferment for predicting cutting forces.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Abrate S, Walton D A. Machining of composite materials (a two part review). Composites Manufacturing, 1992, 3(2): 75–94

    Article  Google Scholar 

  2. Caprino G, Nele L. Cutting forces in orthogonal cutting of unidirectional GFRP composites. Journal Engineering Material Technology, 1996, 118(3): 419–425

    Article  Google Scholar 

  3. Koplev A, Lystrup A, Vorm T. The cutting process, chips and cutting forces in machining CFRP. Composites, 1983, 14(4): 371–376

    Article  Google Scholar 

  4. Wang X M, Zhang L C. Machining damage in unidirectional fibrereinforced plastics. In: Wang J, Scott W, Zhang L, eds. Abrasive Technology-Current Development and Applications. Singapor: World Scientific, 1999, 429–436

    Google Scholar 

  5. Wang X M, Zhang L C. An experimental investigation into the orthogonal cutting of unidirectional fibre-reinforced plastic. International Journal of Machine Tools & Manufacture, 2003, 43(10): 1015–1022

    Article  Google Scholar 

  6. Mahdi M, Zhang L C. A finite element model for the orthogonal cutting of fibre-reinforced composite materials. Journal of Materials Processing Technology, 2001, 113(1–3): 373–377

    Article  Google Scholar 

  7. Mahdi M, Zhang L C. An adaptive three-dimensional finite element algorithm for the orthogonal cutting of composite materials. Journal of Materials Processing Technology, 2001, 113(1–3): 368–372

    Article  Google Scholar 

  8. Sun F H, Wu Z Y, Zhong J W, Chen M. High speed milling of SiC particle reinforced aluminum-based MMC with coated carbide inserts. Key Engineering Materials, 2004, 274–276: 457–462

    Article  Google Scholar 

  9. Palanikumar K, Davim J P. Assessment of some factors influencing tool wear on the machining of glass fibre-reinforced plastics by coated cemented carbide tools. Journal of Materials Processing Technology, 2009, 209(1): 511–519

    Article  Google Scholar 

  10. Paulo Davim J, Silva L R, Festas A, Abrão A M. Machinability study on precision turning of PA66 polyamide with and without glass fiber reinforcing. Materials & Design, 2009, 30(2): 228–234

    Article  Google Scholar 

  11. Hussain S A, Pandurangadu V, Palanikumar K. Surface roughness analysis in machining of GFRP composite by carbide tool (K20). European Journal of Scientific Research, 2010, 41(1): 84–98

    Google Scholar 

  12. Rajasekaran T, Palanikumar K, Vinayagam B K, Prakash S. Influence of machining parameters on surface roughness and material removal rate in machining carbon fiber reinforced polymer material. In: Proceedings of Frontiers in Automobile and Mechanical Engineering (FAME). 2010, 75–80

    Google Scholar 

  13. Mata F, Beamud E, Hanafi I, Khamlichi A, Jabbouri A, Bezzazi M. Multiple regression prediction model for cutting forces in turning carbon-reinforced PEEK CF30. Advances in Materials Science and Engineering, 2010, 2010: 1–7

    Article  Google Scholar 

  14. Adam Khan M, Senthil Kumar A. Machinability of glass fibre reinforced plastic (GFRP) composite using alumina-based ceramic cutting tools. Journal of Manufacturing Processes, 2011, 13(1): 67–73

    Article  Google Scholar 

  15. Rajasekaran T, Palanikumar K, Vinayagam B K. Application of fuzzy logic for modeling surface roughness in turning CFRP composites using CBN tool. Production Engineering Research and Development, 2011, 5(2): 191–199

    Article  Google Scholar 

  16. Hussain S A, Pandurangadu V, Kumar K P. Machinability of glass fiber reinforced plastic (GFRP) composite materials. International Journal of Engineering Science and Technology, 2011, 3(4): 103–118

    Article  Google Scholar 

  17. Yang C L. Optimizing the glass fiber cutting process using the Taguchi methods and grey relational analysis. New Journal of Glass and Ceramics, 2011, 1(01): 13–19

    Article  Google Scholar 

  18. Ntziantzias I, Kechaglas J, Fountas N, Maropoulos S. A cutting force model in turning of glass fiber reinforced polymer composite. In: Proceedings of International Conference on Economic Engineering and Manufacturing Systems, Brasov. 2011, 348–351

    Google Scholar 

  19. Ross P J. Taguchi Techniques for Quality Engineering. New York: McGraw-Hills Book Company, 1988

    Google Scholar 

  20. Roy R K. A Primer on Taguchi Method. New York: Van Nostrand Reinhold, 1990

    MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Surinder Kumar Gill.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Gill, S.K., Gupta, M. & Satsangi, P.S. Prediction of cutting forces in machining of unidirectional glass fiber reinforced plastics composite. Front. Mech. Eng. 8, 187–200 (2013). https://doi.org/10.1007/s11465-013-0262-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11465-013-0262-x

Keywords

Navigation