Skip to main content
Log in

Slurry Erosion–Corrosion of Carburized AISI 5117 Steel

  • Original Paper
  • Published:
Tribology Letters Aims and scope Submit manuscript

Abstract

The erosion–corrosion of carburized and untreated low alloy steel (AISI 5117) has been investigated using slurry whirling-arm test rig. Erosion–corrosion tests were carried out in slurries composed of sand particles and either tap water or 3 % NaCl solution. The tests were carried out with particles concentration of 1 wt% and slurry stream impact velocity of 15 m/s. Silica sand having a nominal size range of 250–355 μm was used as an erodent. It has been shown that the erosion and erosion–corrosion resistance of AISI 5117 low alloy steel can be effectively improved by carburizing for all impact angles. However, the effectiveness of carburizing was the highest for an impact angle of 45°, where the erosion and erosion–corrosion resistance were increased by 60–40 %, respectively, compared with that of the untreated material. The results showed that the treated and untreated specimens behaved as ductile materials under erosion and erosion–corrosion tests, and the maximum mass loss occurred at an impact angle of 45°. SEM analysis showed that the erosion tracks developed on the untreated specimens were wider and deeper than that formed on the carburized specimens for erosion and erosion–corrosion tests.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Fang, O., Sidky, P.S., Hocking, M.G.: Microripple formation and removal mechanism of ceramic materials by solid–liquid slurry erosion. Wear 223, 93–101 (1998)

    Article  CAS  Google Scholar 

  2. Lathabai, S., Pender, D.C.: Microstructure influence in slurry erosion of ceramics. Wear 189, 122–135 (1995)

    Article  CAS  Google Scholar 

  3. Li, Y., Burstein, G.T., Hutchings, I.M.: The influence of corrosion on the erosion of aluminum by aqueous silica slurries. Wear 186–187, 515–522 (1995)

    Article  Google Scholar 

  4. Iwai, Y., Nambu, K.: Slurry wear properties of pump lining materials. Wear 210, 211–219 (1997)

    Article  CAS  Google Scholar 

  5. Tsai, W., Humphrey, J.A.C., Cornet, I., Levy, A.V.: Experimental measurement of accelerated erosion in a slurry pot tester. Wear 68, 289–303 (1981)

    Article  CAS  Google Scholar 

  6. Stanisa, B., Ivusic, V.: Erosion behavior and mechanisms for steam turbine rotor blades. Wear 186–187, 395–400 (1995)

    Article  Google Scholar 

  7. Burstein, G.T., Sasaki, K.: Effect of impact angle on the slurry erosion–corrosion of 304L stainless steel. Wear 240, 80–94 (2000)

    Article  CAS  Google Scholar 

  8. Oka, Y.I., Ohnogi, H., Hosokawa, T., Matsumura, M.: The impact angle dependence of erosion damage caused by solid particle impact. Wear 203–204, 573–579 (1997)

    Article  Google Scholar 

  9. Clark, H.M., Wong, K.K.: Impact angle, particle energy and mass loss in erosion by dilute slurries. Wear 186–187, 454–464 (1995)

    Article  Google Scholar 

  10. Fang, Q., Xu, H., Sidky, P.S., Hocking, M.G.: Erosion of ceramics materials by a sand/water slurry jet. Wear 224, 183–193 (1999)

    Article  CAS  Google Scholar 

  11. Chen, K.C., He, J.L., Huang, W.H., Yeh, T.T.: Study on the solid–liquid erosion resistance of ion-nitrided metal. Wear 252, 580–585 (2002)

    Article  CAS  Google Scholar 

  12. Abouel-Kasem, A., Abd-Elrhman, Y.M., Ahmed, S.M., Emara, K.M.: Design and performance of slurry erosion tester. ASME. J. Tribol. 132(2), 021601-1–021601-7 (2010)

    Article  Google Scholar 

  13. Al-bukhaiti, M.A., Ahmed, S.M., Badran, F.M.F., Emara, K.M.: Effect of impact angle on slurry erosion behavior and mechanisms of 1017 steel and high-chromium white cast iron. Wear 262, 1187–1198 (2007)

    Article  CAS  Google Scholar 

  14. Abouel-Kasem, A.: Particle size effects on slurry erosion of 5117 AISI steels. ASME J. Tribol. 133, 014502-1–014502-7 (2011)

    Google Scholar 

  15. Abd-Elrhman, Y.M., Abouel-Kasem, A., Ahmed, S.M., and Emara, K.M.: Stepwise erosion as a method for investigating the wear mechanisms at different impact angles in slurry erosion. J. Eng. Sci. (Assiut Univ, Egypt) 40 (4), 1055–1074 (2012)

    Google Scholar 

  16. Abouel-Kasem, A., Ezz El-Deen, A, Ahmed, S.M.: Wear characteristics of welding materials in slurry. J. Eng. Sci., (Assiut Univ, Egypt) 33 (6), 2165 (2005)

  17. Abouel-Kasem, A., Al-Bukhaiti, M.A., Emara, K.M., Ahmed, S.M.: Fractal characterization of slurry eroded surfaces at different impact angles. ASME J. Tribol. 131, 031601-1–031601-9 (2009)

    Google Scholar 

  18. Hamzah, R., Stephenson, D.J., Strutt, J.E.: Erosion of material used in petroleum production. Wear 186–187, 493–496 (1995)

    Article  Google Scholar 

  19. Stack, M.M., Abdulrahman, G.: Mapping erosion–corrosion of carbon steel in oil exploration conditions: some new approaches to characterizing mechanisms and synergies. Tribol. Int. 43(7), 1268–1277 (2010)

    Article  CAS  Google Scholar 

  20. Hu, X., Neville, A.: Erosion corrosion performance and prediction for marine alloys. McLintyre, MCF, Technical presentations. (1999)

  21. Tian, H.H., Addie, G.R., Visintainer, R.J.: Erosion–corrosion performance of high-Cr cast iron alloys in flowing liquid–solid slurries. Wear 267, 2039–2047 (2009)

    Article  CAS  Google Scholar 

  22. Tian, B.R., Cheng, Y.F.: Electrochemical corrosion behavior of X-65 steel in the simulated oil sand slurry. I: Effects of hydrodynamic condition. Corros. Sci. 50, 773–779 (2008)

    Article  CAS  Google Scholar 

  23. Jiang, X., Zheng, Y.G., Ke, W.: Effect of flow velocity and entrained sand on inhibition performances of two inhibitors for CO2 corrosion of N80 steel in 3 % NaCl solution. Corros. Sci. 47, 2636–2641 (2005)

    Article  CAS  Google Scholar 

  24. Guo, H.X., Lu, B.T., Luo, J.L.: Interaction of mechanical and electrochemical factors in erosion–corrosion of carbon steel. Electrochim. Acta 51, 315–323 (2005)

    Article  CAS  Google Scholar 

  25. Böhler, E.: Special steel manual, A-8605 Kapfenberg, Germany 90-98 (2000)

  26. Finnie, I., McFadden, D.H.: On the velocity dependence of the erosion of ductile metals by solid particles at low angles of incidence. Wear 48, 181–190 (1978)

    Article  CAS  Google Scholar 

  27. Bellman Jr, R., Levy, A.: Erosion mechanism in ductile metals. Wear 70, 1–27 (1981)

    Article  CAS  Google Scholar 

  28. Patel, S.K., Kumar, M.: Erosive wear characteristics of carburized mild steel in solid–water slurry. Proceeding of 4th international conference of advances in mechanical engineering, S.V. Nat. Inst. Of Tech., Surat, Gujarat, India (2010)

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. M. Ahmed.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Saleh, B., Ahmed, S.M. Slurry Erosion–Corrosion of Carburized AISI 5117 Steel. Tribol Lett 51, 135–142 (2013). https://doi.org/10.1007/s11249-013-0155-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11249-013-0155-5

Keywords

Navigation