Skip to main content
Log in

Online monitoring and fault identification of mean shifts in bivariate processes using decision tree learning techniques

  • Published:
Journal of Intelligent Manufacturing Aims and scope Submit manuscript

Abstract

With modern data collection system and computers used for on-line process monitoring and fault identification in manufacturing processes, it is common to monitor more than one correlated process variables simultaneously. The main problems in most multivariate control charts (e.g., T 2 charts, MCUSUM charts, MEWMA charts) are that they cannot give direct information on which variable or subset of variables caused the out-of-control signals. A Decision Tree (DT) learning based model for bivariate process mean shift monitoring and fault identification is proposed in this paper under the assumption of constant variance-covariance matrix. Two DT classifiers based on the C5.0 algorithm are built, one for process monitoring and the other for fault identification. Simulation results show that the proposed model can not only detect the mean shifts but also give information on the variable or subset of variables that cause the out-of-control signals and its/their deviate directions. Finally a bivariate process example is presented and compared with the results of an existing model.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Bersimis S., Psarakis S., Panaretos J. (2007) Multivariate statistical process control charts: An overview. Quality and Reliability Engineering International 23: 517–543

    Article  Google Scholar 

  • Crosier R. B. (1988) Multivariate generalizations of cumulative sum quality-control schemes. Technometrics 30(3): 291–303

    Article  Google Scholar 

  • Fuchs G., Benjamini Y. (1994) Multivariate profile charts for statistical process control. Technometrics 36(2): 182–195

    Article  Google Scholar 

  • Guh R. S. (2005) A hybrid learning-based model for on-line detection and analysis of control chart patterns. Computers and Industrial Engineering 49(1): 35–62

    Article  Google Scholar 

  • Guh R. S. (2007) On-line identification and quantification of mean shifts in bivariate processes using a neural network-based approach. Quality and Reliability Engineering International 23: 367–385

    Article  Google Scholar 

  • Guh R., Shiue Y. (2008) An effective application of decision tree learning for on-line detection of mean shifts in multivariate control charts. Computers and Industrial Engineering 55(2): 475–493

    Article  Google Scholar 

  • Hotelling, H. H. (1947). Multivariate quality control-illustrated by the air testing of sample bombsights. In Techniques of statistical analysis (pp. 111–184). New York: McGraw-Hill.

  • Hou T. H., Liu W., Lin L. (2003) Intelligent remote monitoring and diagnosis of manufacturing processes using an integrated approach of neural networks and rough sets. Journal of Intelligent Manufacturing 14(2): 239–253

    Article  Google Scholar 

  • Jackson J. E. (1985) Multivariate quality control. Communications in Statistics-Theory and Methods 110(14): 2657–2688

    Google Scholar 

  • Jackson J. E. (1991) A user’s guide to principal component. Wiley, New York, NY

    Book  Google Scholar 

  • Jin N., Zhou S. (2006) Data-driven variation source identification for manufacturing process using the eigenspace comparison method. Naval Research Logistics 53: 383–396

    Article  Google Scholar 

  • Lee J. M., Yoo C. K., Lee I. B. (2004) Fault detection of batch processes using multiway kernel principal component analysis. Computers and Chemical Engineering 28(9): 1837–1847

    Article  Google Scholar 

  • Li T., Zhang C., Ogihara M. (2004) A comparative study of feature selection and multiclass classification methods for tissue classification based on gene expression. Bioinformatics 20(15): 2429–2437

    Article  Google Scholar 

  • Lowry C. A., Woodall W. H., Champ C. W., Rigdon S. E. (1992) A multivariate exponentially weighted moving average control chart. Technometrics 34(1): 46–53

    Article  Google Scholar 

  • Mason R. L., Tracy N. D., Young J. C. (1995) Decomposition of it T2 for multivariate control chart interpretation. Journal of Quality Technology 27(2): 99–108

    Google Scholar 

  • Mason R. L., Tracy N. D., Young J. C. (1997) A practical approach for interpreting multivariate T2 control chart signals. Journal of Quality Technology 29(4): 396–406

    Google Scholar 

  • Montgomery D. C. (2007) Introduction to statistical quality control. Wiley, NJ

    Google Scholar 

  • Niaki S. T., Taghi S., Niaki A., Abbasi B. (2005) Fault diagnosis in multivariate control charts using artificial neural networks. Quality and Reliability Engineering International 21(8): 825–840

    Article  Google Scholar 

  • Pignatiello J. J., Runger G. C. (1990) Comparisons of multivariate CUSUM charts. Journal of Quality Technology 22(3): 173–186

    Google Scholar 

  • Quinlan J. (1986) Induction of decision trees. Machine Learning 1: 81–106

    Google Scholar 

  • Quinlan J. (1987) Simplifying decision trees. International Journal of Man-Machine Studies 27: 221–234

    Article  Google Scholar 

  • Quinlan J. R. (1996) Improved use of continuous attributes in C4.5. Journal of Artificial Intelligence 4: 463–482

    Google Scholar 

  • RuleQuest R. P. (2009). Is See5/C5.0 better than C4.5? St Ive, Australia.

  • Sullivan J. H., Stoumbos Z. G., Mason R. L., Young J. C. (2007) Step-down analysis for changes in the covariance matrix and other parameters. Journal of Quality Technology 39(1): 66–84

    Google Scholar 

  • Venkatasubramanian V., Rengaswamy R., Kavuri S. N., Yin K. (2003) A review of process fault detection and diagnosis Part III: Process history based methods. Chemical Engineering 27: 327–346

    Google Scholar 

  • Wang T. Y., Chen L. H. (2002) Mean shifts detection and classification in multivariate process: A neural-fuzzy approach. Journal of Intelligent Manufacturing 13(3): 211–221

    Article  Google Scholar 

  • Woodall W. H., Ncube M. M. (1985) Multivariate CUSUM quality-control procedures. Technometrics 27(3): 285–292

    Article  Google Scholar 

  • Yu J. B., Xi L. F. (2009) A neural network ensemble-based model for on-line monitoring and diagnosis of out-of-control signals in multivariate manufacturing processes. Expert Systems with Applications 36(1): 909–921

    Article  Google Scholar 

  • Yu J. B., Xi L. F., Zhou X. (2008) Intelligent monitoring and diagnosis of manufacturing processes using an integrated approach of KBANN and GA. Computers in Industry 59(5): 489–501

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shu-Guang He.

Rights and permissions

Reprints and permissions

About this article

Cite this article

He, SG., He, Z. & Wang, G.A. Online monitoring and fault identification of mean shifts in bivariate processes using decision tree learning techniques. J Intell Manuf 24, 25–34 (2013). https://doi.org/10.1007/s10845-011-0533-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10845-011-0533-5

Keywords

Navigation