Skip to main content
Log in

Conversion of LDPE into transportation fuels by a two-stage process using Ni/Al-SBA-15 as catalyst

  • SPECIAL FEATURE: ORIGINAL ARTICLE
  • Chemical Feedstock Recycling 10
  • Published:
Journal of Material Cycles and Waste Management Aims and scope Submit manuscript

Abstract

Ni/Al-SBA-15 catalysts with Si/Al atomic ratios within the 20–135 range were prepared by a post synthesis grafting procedure, having nickel contents between 6 and 11 %. The addition of Ni to the Al-SBA-15 support caused a decrease of the BET surface area and pore volume. Additionally, larger Ni particles were attained over the catalysts with higher Si/Al atomic ratios, indicating the existence of some interaction between aluminium species and nickel particles. Ni/Al-SBA-15 catalysts displayed remarkable properties for the preparation of diesel fuels in the hydroreforming of the oils obtained from the LDPE thermal cracking. On increasing the Si/Al atomic ratios of the Ni/Al-SBA-15 catalysts, higher share of light and heavy diesel were attained, the sum reaching a maximum (67.3 %) for Ni/Al-SBA-15(70). This was caused by the higher extent of oligomerization reactions on enhancing the Si/Al atomic ratio. Additionally, around 85–90 % of the starting olefins were successfully hydrogenated and the aromatic content was rather low (below 5 %), without almost any polyaromatic compound (<0.1 %).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3

Similar content being viewed by others

References

  1. Association of Plastics Manufacturers in Europe (Plastics Europe) (2012) Plastics. The Facts, Brussels www.plasticseurope.org

  2. European Directive 2008/98/CEE

  3. Aguado J, Serrano D, Romero MD, Escola JM (1996) Catalytic conversion of polyethylene into fuels over mesoporous MCM-41. Chem Commun 6:725–726

    Article  Google Scholar 

  4. Kaminsky W, Schmidt H, Simon CM (2000) Recycling of mixed plastics by pyrolysis in a fluidised bed. Macromol Symp 152:191–199

    Article  Google Scholar 

  5. Wampler TP (1989) Thermometric behaviour of polyolefins. J Anal Appl Pyrolysis 15:187–195

    Article  Google Scholar 

  6. Uemichi Y, Kashiwaya Y, Tsukidate M, Ayame A, Kanoh H (1983) Product distribution in the degradation of polypropylene over silica-alumina and CaX zeolite catalysts. Bull Chem Soc Jpn 56:2768–2773

    Article  Google Scholar 

  7. Sharratt PN, Lin YH, Garforth AA, Dwyer J (1997) Investigation of the catalytic pyrolysis of high density polyethylene over a HZSM-5 catalyst in a laboratory fluidized bed reactor. Ind Eng Chem Res 36:5118–5124

    Article  Google Scholar 

  8. Serrano DP, Aguado J, Escola JM, Rodriguez JM, Peral A (2006) Hierarchical zeolites with enhanced textural and catalytic properties synthesized from organofunctionalized seeds. Chem Mater 18(10):2462–2464

    Article  Google Scholar 

  9. Escola JM, Aguado J, Serrano DP, García A, Peral A, Briones L, Calvo R, Fernández E (2011) Catalytic hydroreforming of the polyethylene thermal cracking oil over Ni supported hierarchical zeolites and mesostructured aluminosilicates. Appl Catal B 106:405–415

    Article  Google Scholar 

  10. Escola JM, Aguado J, Serrano DP, Briones L (2012) Hydroreforming over Ni/h-Beta of the thermal cracking products of LDPE, HDPE and PP for fuel production. J Mater Cycle Waste Manag 14:286–293

    Article  Google Scholar 

  11. Escola JM, Aguado J, Serrano DP, Briones L, Diez de Tuesta JL, Calvo R, Fernández E (2012) Conversion of polyethylene into transportation fuels by the combination of thermal cracking and catalytic hydroreforming over Ni supported hierarchical Beta zeolite. Energy Fuels 26:3187–3195

    Article  Google Scholar 

  12. Zeng S, Blanchard J, Breysse M, Shi Y, Shu X, Nie H (2005) Post synthesis alumination of SBA-15 in aqueous solution: a versatile tool for the preparation of acidic Al-SBA-15 support. Micropor Mesopor Mater 85:297–304

    Article  Google Scholar 

  13. Zhao D, Feng J, Huo Q, Melosh N, Fredrickson GH, Chmelka BF (1998) Triblock copolymer synthesis of mesoporous silica with periodic 50–300 angstrom pores. Science 279:548–552

    Article  Google Scholar 

  14. Durand JP, Boscher Y, Petroff N, Berthelin M (1987) Automatic gas chromatographic determination of gasoline components: application to octane number determination. J Chromatogr A 395:229–240

    Article  Google Scholar 

  15. Serrano DP, Aguado J, Escola JM (2012) Developing advanced catalysts for the conversion of polyolefinic waste plastics into fuels and chemicals. ACS Catal 2:1924–1941

    Article  Google Scholar 

Download references

Acknowledgments

The authors want to thank Spanish Ministry of Science and Innovation (project TRACE TRA2009-0111) for the financial support to this research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. M. Escola.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Escola, J.M., Serrano, D.P., Arroyo, M. et al. Conversion of LDPE into transportation fuels by a two-stage process using Ni/Al-SBA-15 as catalyst. J Mater Cycles Waste Manag 16, 435–441 (2014). https://doi.org/10.1007/s10163-014-0249-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10163-014-0249-7

Keywords

Navigation