Abstract
In this study, we developed a simplified method for producing, separating, and concentrating lipases derived from solid-state fermentation of agro-industrial residues by filamentous fungi. First, we used Aspergillus niger to produce lipases with hydrolytic activity. We analyzed the separation and concentration of enzymes using membrane separation processes. The sequential use of microfiltration and ultrafiltration processes made it possible to obtain concentrates with enzymatic activities much higher than those in the initial extract. The permeate flux was higher than 60 L/m2 h during microfiltration using 20- and 0.45-µm membranes and during ultrafiltration using 100- and 50-kDa membranes, where fouling was reversible during the filtration steps, thereby indicating that the fouling may be removed by cleaning processes. These results demonstrate the feasibility of lipase production using A. niger by solid-state fermentation of agro-industrial residues, followed by successive tangential filtration with membranes, which simplify the separation and concentration steps that are typically required in downstream processes.
Similar content being viewed by others
References
BCC Research. Global markets for enzymes in industrial applications. Report code MST030C. http://www.bccresearch.com/market-research/ (2016).
Treichel H, Oliveira D, Mazutti MA, Di Luccio M, Oliveira JV (2010) A review on microbial lipases production. Food Bioprocess Technol 3 182–196.
Nagarajan S (2012) New tools for exploring “old friends–microbial lipases”. Appl Biochem Biotechnol 168:1163–1196
Singh AK, Mukhopadhyay M (2012) Overview of fungal lipase: a review. Appl Biochem Biotechnol 166:486–520
Szélpál S, Poser O, Ábel M (2013) Enzyme recovery by membrane separation method from waste products of the food industry. Acta Tech. Corviniensis 6:149–154.
Marella C, Muthukumarappan K, Metzger LE (2013) Application of membrane separation technology for developing novel dairy food ingredients. Food Process Technol 4:1–5
Mohanty K, Purkait MK (2012) Membrane technologies and applications. CRC Press, Boca Raton
Saxena A, Tripathi BP, Kumar M, Shahi VK (2009) Membrane-based techniques for the separation and purification of proteins: an overview. Adv Colloid Interface Sci 145:1–22
Colla LM, Ficanha AMM, Rizzardi J, Bertolin TE, Reinehr CO, Costa JAV (2015) Production and characterization of lipases by two new isolates of Aspergillus through solid-state and submerged fermentation. BioMed Res Int 725959
J.F.M. Burkert, Maugeri F, Rodrigues MI (2004) Optimization of extracellular lipase production by Geotrichum sp. using factorial design. Bioresour Technol 91:77–84
Argüello MA, Álvarez S, Riera FA, Álvarez R (2003) Enzymatic cleaning of inorganic ultrafiltration membranes used for whey protein fractionation. J Membr Sci 216:121–134
Rodríguez-Fernández DE, Parada JL, Medeiros ABP, Carvalho JC, Lacerda LG, Rodríguez-León JA, Soccol CR (2013) Concentration by ultrafiltration and stabilization of phytase produced by solid-state fermentation. Process Biochem 48:374–379
Sethi BK, Rout JR, Das R, Nanda PK, Sahoo SL (2013) Lipase production by Aspergillus terreus using mustard seed oil cake as a carbon source. Ann Microbiol 63:241–252
Coradi GV, Visitação VL, Lima EA, Saito LYT, Palmieri DA, Takita MA, Oliva Neto P, Lima VMG (2013) Comparing submerged and solid-state fermentation of agro-industrial residues for the production and characterization of lipase by Trichoderma harzianum. Ann Microbiol 63:533–540
Bharti MK, Khokhar D, Pandey AK, Gaur AK (2013) Purification and characterization of lipase from Aspergillus japonicus: a potent enzyme for biodiesel production, Natl. Acad. Sci Lett 36:151–156
Fernández-Lorente G, Ortiz C, Segura RL, Fernández-Lafuente R, Guisán JM, Palomo JM (2005) Purification of different lipases from Aspergillus niger by using a highly selective adsorption on hydrophobic supports. Biotechnol Bioeng 92:773–779
Causserand C, Pierre G, Rapenne S, Schrotter J, Sauvade P, Lorain O (2010) Characterization of ultrafiltration membranes by tracer’s retention: comparison of methods sensitivity and reproducibility. Desalin 250:767–772.
Silva MF, D.M.G. Freire, Castro AM, Di Luccio M, Mazutti MA, Oliveira JV, Treichel H, Oliveira D (2011) Concentration, partial characterization and immobilization of lipase extract from P. brevicompactum by solid-state fermentation of babassu cake and castor bean cake. Appl Biochem Biotechnol 164:755–766
Rigo E, Polloni AE, Remonatto D, Arbter F, Menoncin S, Oliveira JV, Oliveira D, Treichel H, Kalil SJ, Ninow JL, Di Luccio M (2010) Esterification activity of novel fungal and yeast lipases. Appl Biochem Biotechnol 162:1881–1888
Almeida AF, Taulk-Tornisielo SM, Carmona EC (2013) Influence of carbon and nitrogen sources on lipase production by a new isolated Candida viswanathii strain. Ann Microbiol 63:1225–1234
Golunski S, Astolfi V, Carniel N, Oliveira D, Di Luccio M, Mazutti MA, Treichel H (2011) Ethanol precipitation and ultrafiltration of inulinases from Kluyveromyces marxianus. Sep Purif Technol 78:261–265
Gottschalk LMF, Bon EPS, Nobrega R (2008) Lignin peroxidase from Streptomyces viridosporus T7A: enzyme concentration using ultrafiltration. Appl Biochem Biotechnol 147:23–32
Krstic DM, Antov MG, Pericin DM, Höflinger W, Tekic MN (2007) The possibility for improvement of ceramic membrane ultrafiltration of an enzyme solution. Biochem Eng J 33:10–15
Sá IS, Cabral LMC, Matta VM (2003) Concentração de suco de abacaxi através dos processos com membranas, Braz. J Food Technol 6:53–62
Mello BCBS, Petrus JCC, Hubinger MD (2010) Desempenho do processo de concentração de extratos de própolis por nanofiltração. Ciência e Tecnologia de Alimentos 30:166–172
Chaiklahan R, Chirasuwan N, Loha V, Tia S, Bunnag B (2011) Separation and purification of phycocyanin from Spirulina sp. using a membrane process. Bioresour Technol 102:7159–7164
Bacchin P, Aimar P, Field RW (2006) Critical and sustainable fluxes: theory, experiments and applications. J Membr Sci 281:42–69
Peeva PD, Knoche T, Pieper T, Ulbricht M (2012) Cross-flow ultrafiltration of protein solutions through unmodified and surface functionalized polyethersulfone membranes—Effect of process conditions on separation performance. Sep Purif Technol 92:83–92
Pant D, Adholeya A (2009) Concentration of fungal ligninolytic enzymes by ultrafiltration and their use in distillery effluent decolorization. World J Microbiol Biotechnol 25:1793–1800
Brião VB, Tavares CRG (2012) Pore blocking mechanism for the recovery of milk solids from dairy wastewater by ultrafiltration. Braz J Chem Eng 29:393–407
Hwang K, Chiang Y (2014) Comparisons of membrane fouling and separation efficiency in protein/polysaccharide cross-flow microfiltration using membranes with different morphologies. Sep Purif Technol 125:74–82
Rosas I, Collado S, Gutiérrez A, Díaz M (2014) Fouling mechanisms of Pseudomonas putida on PES microfiltration membranes. J Membr Sci 465:27–33
Mozia S, Darowna D, Orecki A, Wróbel R, Wiliszewska K, Morawski AW (2014) Microscopic studies on TiO2 fouling of MF/UF polyethersulfone membranes in a photocatalytic membrane reactor. J Membr Sci 470:356–368
Arahman N, Arifin B, Mulyati S, Ohmukai Y, Matsuyama H (2012) Structure change of polyethersulfone hollow fiber membrane modified with pluronic F127, polyvinylpyrrolidone, and tetronic 1307. Mater Sci Appl 3:72–77.
H. Espinoza-Gómez, S.W. Lin (2003) Development of hydrophilic ultrafiltration membrane from polysulfone-polyvinylpyrrolidone. Rev Soc Quim Mex 47:53–57.
Ramos-Olmos R, Rogel-Hernández E, Flores-López L, Lin SW, Espinoza-Gómez H (2008) Synthesis and characterization of asymmetric ultrafiltration membrane made with recycled polystyrene foam and different additives, J. Chil. Chem Soc 53:1705–1708
Wyart Y, Georges G, Deumié C, Amra C, Moulin P (2008) Membrane characterization by microscopic methods: multiscale structure. J Membr Sci 315:82–92
Tres MV, Ferraz HC, Dallago RM, Di Luccio M, Oliveira JV (2010) Characterization of polymeric membranes used in vegetable oil/organic solvents separation. J Membr Sci 362:495–500
Poletto P, Duarte J., Lunkes MS, Santos V, Zeni M, Meireles CS, Filho GR, Bottino A (2012) Avaliação das características de transporte em membranas de poliamida 66 preparadas com diferentes solventes. Polímeros 22:273–277.
Rajesh S, Murthy ZVP (2014) Ultrafiltration membranes from waste polyethylene terephthalate and additives: synthesis and characterization. Quim Nova 37:653–657
Irfan M, Idris A, Yusof NM, Khairuddin NFM, Akhmal H (2014) Surface modification and performance enhancement of nano-hybrid f-MWCNT/PVP90/PES hemodialysis membranes. J Membr Sci 467:73–84
Razzaghi MH, Safekordi A, Tavakolmoghadam M, Rekabdar F, Hemmati M (2014) Morphological and separation performance study of PVDF/CA blend membranes. J Membr Sci 470:547–557
Acknowledgements
The authors wish to thank Universidade Regional Integrada do Alto Uruguai e das Missões (URI) and Universidade de Passo Fundo (UPF) for supporting this research.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Human participants
This article does not contain any studies with human participants or animals performed by any of the authors.
Conflict of interest
The authors declare that they have no conflict of interest.
Rights and permissions
About this article
Cite this article
Reinehr, C.O., Treichel, H., Tres, M.V. et al. Successive membrane separation processes simplify concentration of lipases produced by Aspergillus niger by solid-state fermentation. Bioprocess Biosyst Eng 40, 843–855 (2017). https://doi.org/10.1007/s00449-017-1749-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00449-017-1749-3