Abstract
The influence of the matrix crystallization on the coalescence of the dispersed phase particles, in quiescent immiscible polymer blends, is a topic that is scientifically addressed scarcely. The coarsening of the phase structure that is induced by the matrix crystallizing domains was studied using the well-established system comprising a polypropylene and an ethylene–propylene rubber (PP/EPR blends). This subject is of great importance as the effectiveness in the toughening of PP is directly determined by the EPR particle size. Cooling experiments were commenced for resolving the correlation among the imposed cooling conditions, the formed matrix crystalline morphology, and the coalescence of the dispersed phase particles. A confirmation of the profound effect of the PP crystallization on the coalescence of EPR particles was undoubtedly obtained. The contribution of the crystallization to the coalescence of the dispersed phase particles is largest at a finite rate of cooling. A thorough discussion regarding the observed effects, encompassing a potential rejection or an engulfing of the dispersed phase particles by the growing crystallites, was undertaken.
Similar content being viewed by others
References
Fortelný I, Živný A (1998) Film drainage between droplets during their coalescence in quiescent polymer blends. Polymer 39:2669–2675. doi:10.1016/S0032-3861(97)00590-9
Dimzoski B, Fortelný I, Šlouf M, Nevoralová M, Michálková D, Mikešová J (2011) Coalescence during annealing of quiescent immiscible polymer blends. e-Polymers no. 011. http://www.e-polymers.org. Accessed 15 March 2011
Fortelný I, Živný A, Jůza J (1999) Coarsening of the phase structure in immiscible polymer blends. Coalescence or Ostwald ripening? J Polym Sci Part B 37:181–187. doi:10.1002/(SICI)1099-0488(19990201)37:3<181:AID-POLB1>3.0.CO;2-I
Stachurski ZH, Edward GH, Yin M, Long Y (1996) Particle coarsening in polypropylene/polyethylene blends. Macromolecules 29:2131–2137. doi:10.1021/ma9511560
Wallheinke K, Potschke P, Stutz H (1997) Influence of compatibilizer addition on particle size and coalescence in TPU/PP blends. J Appl Polym Sci 65:2217–2226. doi:10.1002/(SICI)1097-4628(19970912)65:11<2217:AID-APP19>3.3.CO;2-G
Wallheinke K, Potschke P, Macosko CW, Stutz H (1999) Coalescence in blends of thermoplastic polyurethane with polyolefins. Polym Eng Sci 39:1022–1034. doi:10.1002/pen.11491
Willemse RC, Ramaker EJJ, Van Dam J, Posthuma de Boer A (1999) Coarsening in molten quiescent polymer blends: the role of the initial morphology. Polym Eng Sci 39:1717–1725. doi:10.1002/pen.11566
Lebovitz AH, Khait K, Torkelson JM (2002) Stabilization of dispersed phase to static coarsening: polymer blend compatibilization via solid-state shear pulverization. Macromolecules 35:8672–8675. doi:10.1021/ma021182f
Brinker KL, Lebovitz AH, Torkelson JM, Burghardt WR (2005) Porod scattering study of coarsening in immiscible polymer blends. J Polym Sci Part B 43:3413–3420. doi:10.1002/polb.20648
Fortelný I (2006) Theoretical aspects of phase morphology development. In: Harrats C, Thomas S, Groeninckx G (eds) Micro- and nanostructured multiphase polymer blend systems: phase morphology and interfaces. Taylor and Francis, Boca Raton, pp 43–90
Tang T, Lei Z, Zhang X, Chen H, Huang B (1995) Studies on simultaneous crystallization of polypropylene/nylon 12 blends. Polymer 36:5061–5063. doi:10.1016/0032-3861(96)81637-5
Fortelný I, Kovář J, Sikora A, Hlavatá D, Kruliš Z, Nováková Z, Pelzbauer Z, Čefelín P (1985) The structure of blend of polyethylene and polypropylene with EPDM elastomer. Angew Makromol Chem 132:111–122. doi:10.1002/apmc.1985.051320109
Yu L, Stachurski ZH, Shanks RA (1991) Crystallization behavior of isotactic polypropylene linear low-density polyethylene blends. Polym Int 26:143–146
Wycisk R, Trochimczuk WM, Matys J (1990) Polyethylene–polystyrene blends. Eur Polym J 26:535–539. doi:10.1016/0014-3057(90)90204-H
Chan CH, Sulaiman SF, Kammer HW, Sim LH, Harun MK (2011) Thermal properties of epoxidized natural rubber-based polymer blends. J Appl Polym Sci 120:1774–1781. doi:10.1002/app.33384
Lee MS, Chen SA (1987) The enhancement of polybutene-1 crystallinity in polybutene-1/polypropylene blends. J Polym Sci Part C 25:37–43. doi:10.1002/pol.1987.140250107
Martuscelli E (1984) Influence of composition, crystallization conditions and melt phase structure on solid morphology, kinetics of crystallization and thermal behavior of binary polymer/polymer blends. Polym Eng Sci 24:563–586. doi:10.1002/pen.760240809
Bartczak Z, Galeski A, Martuscelli E (1984) Spherulites growth in isotactic polypropylene-based blends: energy and morphological consideration. Polym Eng Sci 24:1155–1165. doi:10.1002/pen.760241502
St Jean G, Barreto MC, Brown GR (1990) Enhanced spherulite growth-rates of isotactic polypropylene in incompatible blends. Polym Eng Sci 30:1098–1105. doi:10.1002/pen.760301714
Bartczak Z, Galeski A, Pracella M (1986) Spherulite nucleation in blends of isotactic polypropylene with high-density polyethylene. Polymer 27:537–543. doi:10.1016/0032-3861(86)90239-9
Bartczak Z, Galeski A, Martuscelli E, Janik H (1985) Primary nucleation behavior in isotactic polypropylene/ethylene–propylene random copolymer blends. Polymer 26:1843–1848. doi:10.1016/0032-3861(85)90013-8
Cimmino S, Di Pace E, Martuscelli E, Silvestre C (1988) Poly(ethylene oxide)/poly(methyl methacrylate) blends—influence of tacticity of PMMA on the radial growth rate of PEO spherulites. Makromol Chem Rapid Commun 9:261–265
Wenig W, Fiedel HW, Scholl A (1990) Crystallization kinetics of isotactic polypropylene blended with atactic polystyrene. Colloid Polym Sci 268:528–535. doi:10.1007/BF01410294
Córdova ME, Lorenzo AT, Müller AJ, Gani L, Tencé-Girault S, Leibler L (2011) The influence of blend morphology (co-continuous or sub-micrometer droplets dispersions) on the nucleation and crystallization kinetics of double crystalline polyethylene/polyamide blends prepared by reactive extrusion. Macromol Chem Phys 212:1335–1350. doi:10.1002/macp.201100039
Tang T, Huang B (1994) Compatibilization of polypropylene/poly(ethylene oxide) blends and crystallization behavior of the blends. J Polym Sci Part B 32:1991–1998. doi:10.1002/polb.1994.090321205
Frensch H, Jungnickel BJ (1989) Some novel crystallization kinetic peculiarities in finely dispersing polymer blends. Colloid Polym Sci 267:16–27. doi:10.1007/BF01410144
Arnal ML, Matos ME, Morales RA, Santana OO, Müller AJ (1998) Evaluation of the fractionated crystallization of dispersed polyolefins in a polystyrene matrix. Macromol Chem Phys 199:2275–2288
Arnal ML, Müller AJ, Maiti P, Hikosaka M (2000) Nucleation and crystallization of isotactic poly(propylene) droplets in an immiscible polystyrene matrix. Macromol Chem Phys 201:2493–2504. doi:10.1002/1521-3935(20001101)201:17<2493:AID-MACP2493>3.0.CO;2-0
Chun YS, Jung HC, Han MS, Kim WN (1999) Crystallization behavior and rheological properties of polycarbonate and polypropylene blends. Polym Eng Sci 39:2304–2312. doi:10.1002/pen.11618
Everaert V, Groeninckx G, Aerts L (2000) Fractionated crystallization in immiscible POM/(PS/PPE) blends. Part 1: effect of blend phase morphology and physical state of the amorphous matrix phase. Polymer 41:1409–1428. doi:10.1016/S0032-3861(99)00321-3
Frensch H, Jungnickel BJ (1991) Fractionated and self-seeded crystallization in incompatible polymer blends. Plast Rubber Compos Process Appl 16:5–10
Caldas V, Brown GR, Willis JM (1990) Spherulitic growth rates and coalescence phenomena in polypropylene/polyethylene-based ionomer blends. Macromolecules 23:338–345. doi:10.1021/ma00203a058
Mirabella FM (1994) Phase separation and the kinetics of phase coarsening in commercial impact polypropylene copolymers. J Polym Sci Part B 32:1205–1216
Jin J, Zhao C, Du J, Han CC (2011) The possible scalability of mesophase separation on macrophase separation and crystallization of iPP/OBC blends. Macromolecules 44:4326–4334. doi:10.1021/ma200194c
Zhu L, Song N, Xu X (2011) Off-line and in-line analysis of phase morphology and evolution during solidification process of PP/PEOc blend in an internal mixer. Polym Eng Sci 51:609–616. doi:10.1002/pen.21821
Fortelný I, Lapčíková M, Lednický F, Starý Z, Kruliš Z (2008) Nonuniformity of phase structure in immiscible polymer blends. Polym Eng Sci 48:564–571. doi:10.1002/pen.20985
Šlouf M, Kolařik J, Kotek J (2007) Rubber-toughened polypropylene/acrylonitrile-co-butadiene-co-styrene blends: morphology and mechanical properties. Polym Eng Sci 47:582–592. doi:10.1002/pen.20727
Acknowledgments
Financial support from the Grant Agency of the Academy of Sciences of the Czech Republic (Grant No. IAA200500903) is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Dimzoski, B., Fortelný, I., Šlouf, M. et al. Morphology evolution during cooling of quiescent immiscible polymer blends: matrix crystallization effect on the dispersed phase coalescence. Polym. Bull. 70, 263–275 (2013). https://doi.org/10.1007/s00289-012-0848-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-012-0848-1