Skip to main content
Log in

An approach to implement internal traceability in machining workshops

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper focuses on an approach of implementing traceability of machined parts for subsets used in automotive products. The objective is to recover the memory of a given part that has been shaped by removing material from a blank to the finished part in order to fulfil a required function. The approach includes describing the process plan of a given part to be machined, analysing the reliability of the production system, introducing the notion of points of data traceability recording (PDTR) and identifying the machined part by a well-established codification number within the machining workshop. The present approach is illustrated through a case study of implementing internal traceability on batches of parts of hubs for wheelchairs that are manufactured at the Cyclomotor company CYCMA, Guelma in Algeria. Recalls and defective parts can be significantly identified towards the raw material, the process plan, the cutting tool and operators.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. ISO 8402:1994 (1994) Quality management and quality assurance—vocabulary. ISO TC 76/SC 2, Geneva

    Google Scholar 

  2. Wilkinson G, Dale BG (2002) An examination of the ISO 9001: 2000 standard and its influence on the integration of management systems. Prod Plan Control 13(3):284–297

    Article  Google Scholar 

  3. ISO 9001:2000 (2004) Quality management systems-requirements. ISO/TC 176, Geneva

    Google Scholar 

  4. Van Dorp KJ (2002) Tracking and tracing: a structure for development and contemporary practices. Logist Inf Manag 15(1):24–33

    Article  MathSciNet  Google Scholar 

  5. Jansen-Vullers MH, Dorp CA, Beulens AJM (2003) Managing traceability information in manufacture. Int J Inf Manag 23(5):395–413

    Article  Google Scholar 

  6. Toyota (2009) Toyota announces details of remedy to address potential accelerator pedal entrapment. Press Release 2009-12-21

  7. Toyota USA Newsroom (2010) Toyota begins interim notification to owners regarding future voluntary safety recall related to floor mats Press release 2010-02-13

  8. Melissa E (2015) International business, Volkswagen to Recall 8.5 Million Vehicles in Europe, The New York Times 2015-10-15 (http://www.nytimes.com)

  9. Wall B (1994) Quality management at golden wonder. Ind Manag Data Syst 94(7):24–28

    Article  Google Scholar 

  10. Pillet M (2004) Six sigma comment l’appliquer. Editions d’Organisation

  11. Rizzi A, Zamboni R (1999) Efficiency improvement in manual warehouses through ERP systems implementation and redesign of the logistics processes. Logist Inf Manag 12(5):367–377

    Article  Google Scholar 

  12. Li Y, Wan L, Xiong T (2011) Product data model for PLM system. Int J Adv Manuf Technol 55(9):1149–1158

    Article  Google Scholar 

  13. Campos JG, Miguez LR (2011) Standard process monitoring and traceability programming in collaborative CAD/CAM/CNC manufacturing scenarios. Comput Ind 62(3):311–322

    Article  Google Scholar 

  14. SalaY Y, Flores K (2001) Information quality: meeting the needs of the consumer. Int J Inf Manag 21(1):21–37

    Article  Google Scholar 

  15. Liu C, Li Y, Shen W (2014) Integrated manufacturing process planning and control based on intelligent agents and multi-dimension features. Int J Adv Manuf Technol 75(9):1457–1471

    Article  Google Scholar 

  16. Diana M et al (2016) Towards industrial internet of things: Crankshaft monitoring, traceability and tracking using RFID, Manufacturing. Volume:66–77

  17. Xue B et al (2015) Model study on the traceability of the accuracy of an industrial manipulator to an external measurement system based on the Banach fixed-point theorem. Mech Mach Theory 92:51–63

    Article  Google Scholar 

  18. Jerome D, Denis T (2008) A tolerancing framework to support geometric specifications traceability. Int J Adv Manuf Technol 369:894–907

    Article  Google Scholar 

  19. Amirat A, Aloui K, Rouabhia-Essalhi R, Becir KH (2011) A new approach based on the tools and techniques to improve the logistics performance of an automatic production system a moving armchair wheel shaft. CPI'2011 Oujda International Conference

  20. Rouabhia-Essalhi R (2009) Etude fiabiliste de l’usure des outils de coupe pour l’usinage des axes de moyeux sur tour à décolleter à CN. Magister Thesis, University 8 May 1945 Guelma Algeria

  21. Belhadi S, Mabrouki T, Rigal JF, Boulanouar L (2005) Experimental and numerical study of chip formation during straight turning of hardened AISI4340 steel. Proc IMechE B J Eng Manuf 219:515–524

    Article  Google Scholar 

  22. Bouchelaghem H, Yallese MA, Amirat A, Belhadi S (2007) Wear behaviour of CBN tool when turning hardened AISI D3 steel. ISSN 1392–1207. Mechanika. Nr.3(65)

  23. Husejnagić D, Sluga A (2015) A conceptual framework for a ubiquitous autonomous work system in the engineer-to-order environment. Int J Adv Manuf Technol 78(9):1971–1988

    Article  Google Scholar 

  24. Lemaire M (1997) Reliability and mechanical design. Reliab Eng Syst Saf 55(2):163–170

    Article  Google Scholar 

  25. Yu L, Tian-xiang L, Kuo L, Yi-Min Z (2016) Chatter reliability prediction of turning process system with uncertainties. Mech Syst Signal Process 66–67:232–247

    Google Scholar 

  26. Fan K, Li H, Yang J (2015) Traceability analysis and coupling compensation for guideway-induced errors in large CNC gantry guideway grinder. Int J Adv Manuf Technol 80(5):907–919

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Abdelaziz Amirat.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Rouabhia-Essalhi, R., Amirat, A. An approach to implement internal traceability in machining workshops. Int J Adv Manuf Technol 88, 719–729 (2017). https://doi.org/10.1007/s00170-016-8814-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-8814-y

Keywords

Navigation