Skip to main content
Log in

Prediction of depth removal in leather surface grit blasting using neural networks and Box-Behnken design of experiments

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this work, leather material is for the first time prepared by grit blasting process in order to improve peel strength when bonding. Peel tests show that it is the surface depth of removal rather than surface roughness that dominates the bonding performance. Therefore, measurement of surface removal is critical for surface preparation of using a grit blasting process. Indirect measurement of preparation performance is essential due to the hazardous conditions for conventional sensing equipment in the blasting chamber. A neural network modelling approach is proposed for the prediction of surface removal of leather materials, and the neural network model also characterizes the process, which is very useful for machine design and optimum control. The data used for the training of the artificial neural network is collected through screening experiments, which was efficiently planned using the Box-Behnken design method.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Girosi F, Poggio T (1990) Networks and the best approximation property. Biol Cybern 63:169–179

    Article  MATH  MathSciNet  Google Scholar 

  2. Park J, Sandberg IW (1991) Universal approximation using radial basis function networks. Neural Comput 3:246–257

    Google Scholar 

  3. Zhang G, Patuwo BE, Hu MY (1998) Forecasting with artificial neural networks: The state of the art. Int J Forecast 14:35–62

    Article  Google Scholar 

  4. Lou MS, Chen JC, Li CM (1998) Roughness prediction technique for CNC end-milling. J Ind Technol 15(1):2–6

    Google Scholar 

  5. Suresh PVS, Rao PV, Deshmukh SG (2002) A genetic algorithmic approach for optimization of surface roughness prediction model. Int J Mach Tools Manuf 42:675–680

    Article  Google Scholar 

  6. Ho S-Y, Lee K-C, Chen S-S, Ho S-J (2002) Accurate modelling and prediction of surface roughness by computer vision in tuning operations using an adaptive neuro-fuzzy inference system. Int J Mach Tools Manuf 42:1441–1446

    Article  Google Scholar 

  7. Sette S, Boullart L, Van Langenhove L (1996) Optimization a production process by a neural network/genetic algorithm approach. Artif Intell 9(6):681–689

    Google Scholar 

  8. Lee BY, Yu SF, Juan H (2004) The model of surface roughness inspection by vision system in tuning. Mechtronics 14:129–141

    Article  Google Scholar 

  9. Benardos PG, Vosniakos GC (2002) Prediction of surface roughness in CNC face milling using neural networks and Taguchi’s design of experiments. Robot Comput Integr Manuf pp 343–354

  10. Montgomery DC (2001) Design and analysis of experiments, 5th edn. Wiley, New York

    Google Scholar 

  11. Nagarajan G, Natarajan K (1998) The use of Box-Behnken design of experiments to study in vitro salt tolerance by Pisolithus tinctorius. World J Microbiol Biotechnol 15(2): 197–203

    Article  Google Scholar 

  12. Baldock P, Mills V, Stewart PS (1996) A comparison of microbatch and vapour diffusion for initial screening of crystallization conditions. J Crystal Growth 168:170–174

    Article  Google Scholar 

  13. Box GEP, Hunter WG, Hunter JS (1978) Statistics for experimenters. Wiley, New York

    MATH  Google Scholar 

  14. Del Cano T, Sansano A, Rodriguez-Perez MA, Gonzalez A, deSaja JA (2004) Implement of a CCD spectrometer as experimental set-up to evaluate the emission of an electroluminescent device using the Taguchi methodology. Measurement 35(3):257–268

    Article  Google Scholar 

  15. Ramasawmy H, Blunt L (2002) 3D surface characterisation of electropolished EDMed surface and quantative assessment of process variables using Taguchi Methodology. Int J Mach Tools Manuf 42(10):1129–1133

    Article  Google Scholar 

  16. Kalkkuhl J, Hunt KJ (1999) FEM-based neural-network approach to nonlinear modeling with application to longitudinal vehicle dynamics control. IEEE Trans Neural Networks. 10(4):885–897

    Article  Google Scholar 

  17. Rivals I, Personnaz L (2003) Neural-network construction and selection in nonlinear modeling. IEEE Trans Neural Networks 14(4):804–809

    Article  Google Scholar 

  18. Zhang J, Morris AJ (1999) Recurrent neuro-fuzzy networks for nonlinear process modeling. IEEE Trans Neural Networks 10(2):313–326

    Article  Google Scholar 

  19. Scarselli F, Tsoi AC (1998) Universal approximation using feedforward neural networks: A survey of some existing methods, and some new results. Neural Networks 11(1):15–37

    Article  PubMed  Google Scholar 

  20. Billings SA, Jamaluddin HB, Chen S (1992) Properties of neural networks with applications to modelling nonlinear dynamical systems. Int J Control 51:1191–1214

    MathSciNet  Google Scholar 

  21. Masters T, Land W (1997) A new training algorithm for the general regression neural network. IEEE Int Conf Systems, Man, Cybernetics Computational Cybernetics Simulation 3:1990–1994

    Article  Google Scholar 

  22. Hagan MT, Menhaj MB (1994) Training feedforward networks with the Marquardt algorithm. IEEE Trans Neural Networks 5(6):989–993

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhongxu Hu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hu, Z., Bicker, R. & Marshall, C. Prediction of depth removal in leather surface grit blasting using neural networks and Box-Behnken design of experiments. Int J Adv Manuf Technol 32, 732–738 (2007). https://doi.org/10.1007/s00170-005-0381-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-005-0381-6

Keywords

Navigation