Skip to main content
Log in

Optimization of the mechanical performance and damage failure characteristics of laminated composites based on fiber orientation

  • Research Article
  • Published:
Frontiers of Structural and Civil Engineering Aims and scope Submit manuscript

Abstract

In this study, the effect of fiber angle on the tensile load-bearing performance and damage failure characteristics of glass composite laminates was investigated experimentally, analytically, and numerically. The glass fabric in the laminate was perfectly aligned along the load direction (i.e., at 0°), offset at angles of 30° and 45°, or mixed in different directions (i.e., 0°/30° or 0°/45°). The composite laminates were fabricated using vacuum-assisted resin molding. The influence of fiber orientation angle on the mechanical properties and stiffness degradation of the laminates was studied via cyclic tensile strength tests. Furthermore, simulations have been conducted using finite element analysis and analytical approaches to evaluate the influence of fiber orientation on the mechanical performance of glass laminates. Experimental testing revealed that, although the composite laminates laid along the 0° direction exhibited the highest stiffness and strength, their structural performance deteriorated rapidly. We also determined that increasing the fiber offset angle (i.e., 30°) could optimize the mechanical properties and damage failure characteristics of glass laminates. The results of the numerical and analytical approaches demonstrated their ability to capture the mechanical behavior and damage failure modes of composite laminates with different fiber orientations, which may be used to prevent the catastrophic failures that occur in composite laminates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Almeida J H S Jr, Ribeiro M L, Tita V, Amico S C. Stacking sequence optimization in composite tubes under internal pressure based on genetic algorithm accounting for progressive damage. Composite Structures, 2017, 178: 20–26

    Article  Google Scholar 

  2. Bruyneel M. Composite Materials Research Progress. New York: Nova Science Pub Inc., 2008

    Google Scholar 

  3. Kathiravan R, Ganguli R. Strength design of composite beam using gradient and particle swarm optimization. Composite Structures, 2007, 81(4): 471–479

    Article  Google Scholar 

  4. Giasin K. Machining fibre metal laminates and Al2024-T3 aluminium alloy. Dissertation for the Doctoral Degree. Sheffield: University of Sheffield, 2017

    Google Scholar 

  5. Giasin K, Dhakal H N, Featheroson C A, Pimenov D Y, Lupton C, Jiang C, Barouni A, Koklu U. Effect of fibre orientation on impact damage resistance of S2/FM94 glass fibre composites for aerospace applications: An experimental evaluation and numerical validation. Polymers, 2021, 14(1): 95

    Article  Google Scholar 

  6. Khalid M Y, Rashid A A, Arif Z U, Akram N, Arshad H, García Márquez F P. Characterization of failure strain in fiber reinforced composites: Under on-axis and off-axis loading. Crystals, 2021, 11(2): 216

    Article  Google Scholar 

  7. Wang L, Zhao B, Wu J, Chen C, Zhou K. Experimental and numerical investigation on mechanical behaviors of woven fabric composites under off-axial loading. International Journal of Mechanical Sciences, 2018, 141: 157–167

    Article  Google Scholar 

  8. Megahed M, Megahed A, Agwa M. Mechanical properties of on/off-axis loading for hybrid glass fiber reinforced epoxy filled with silica and carbon black nanoparticles. Materials Technology, 2018, 33(6): 398–405

    Article  Google Scholar 

  9. Ogi K, Takao Y. Characterization of piezoresistance behavior in a CFRP unidirectional laminate. Composites Science and Technology, 2005, 65(2): 231–239

    Article  Google Scholar 

  10. Soliman E, Al-Haik M, Taha M R. On and off-axis tension behavior of fiber reinforced polymer composites incorporating multi-walled carbon nanotubes. Journal of Composite Materials, 2012, 46(14): 1661–1675

    Article  Google Scholar 

  11. Zhang Y, Zhuang X. Cracking elements: A self-propagating strong discontinuity embedded approach for quasi-brittle fracture. Finite Elements in Analysis and Design, 2018, 144: 84–100

    Article  MathSciNet  Google Scholar 

  12. Zhang Y, Mang H A. Global cracking elements: A novel tool for Galerkin-based approaches simulating quasi-brittle fracture. International Journal for Numerical Methods in Engineering, 2020, 121(11): 2462–2480

    Article  MathSciNet  Google Scholar 

  13. Zhang Y, Lackner R, Zeiml M, Mang H A. Strong discontinuity embedded approach with standard SOS formulation: Element formulation, energy-based crack-tracking strategy, and validations. Computer Methods in Applied Mechanics and Engineering, 2015, 287: 335–366

    Article  MathSciNet  Google Scholar 

  14. Rabczuk T, Zi G, Bordas S, Nguyen-Xuan H. A simple and robust three-dimensional cracking-particle method without enrichment. Computer Methods in Applied Mechanics and Engineering, 2010, 199(37–40): 2437–2455

    Article  Google Scholar 

  15. Callens M, Gorbatikh L, Verpoest I. Ductile steel fibre composites with brittle and ductile matrices. Composites. Part A, Applied Science and Manufacturing, 2014, 61: 235–244

    Article  Google Scholar 

  16. Schmeer S, Steeg M, Maier M, Mitschang P. Metal fibre reinforced composite-potentialities and tasks. Advanced Composites Letters, 2009, 18(2): 096369350901800202

    Article  Google Scholar 

  17. Katnam K, Dalfi H, Potluri P. Towards balancing in-plane mechanical properties and impact damage tolerance of composite laminates using quasi-UD woven fabrics with hybrid warp yarns. Composite Structures, 2019, 225: 111083

    Article  Google Scholar 

  18. Dalfi H, Babu-Katnum K, Potluri P, Selver E. The role of hybridisation and fibre architecture on the post-impact flexural behaviour of composite laminates. Journal of Composite Materials, 2021, 55(11): 1499–1515

    Article  Google Scholar 

  19. Dalfi H. Improving the mechanical performance and impact damage tolerance of glass composite laminates via multi-scales of hybridization. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 2022, 236(12): 2339–2356

    Article  Google Scholar 

  20. Kretsis G. A review of the tensile, compressive, flexural and shear properties of hybrid fibre-reinforced plastics. Composites, 1987, 18(1): 13–23

    Article  Google Scholar 

  21. Swolfs Y, Gorbatikh L, Verpoest I. Fibre hybridisation in polymer composites: A review. Composites. Part A, Applied Science and Manufacturing, 2014, 67: 181–200

    Article  Google Scholar 

  22. You Y J, Park Y H, Kim H Y, Park J S. Hybrid effect on tensile properties of FRP rods with various material compositions. Composite Structures, 2007, 80(1): 117–122

    Article  Google Scholar 

  23. Hwang S F, Mao C P. Failure of delaminated interply hybrid composite plates under compression. Composites Science and Technology, 2001, 61(11): 1513–1527

    Article  Google Scholar 

  24. Yerramalli C S, Waas A. Compressive behavior of hybrid composites. In: The 44th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference. Norfolk, VI: American Institute of Aeronautics and Astronautics Inc., 2003

    Google Scholar 

  25. Wisnom M R, Czél G, Swolfs Y, Jalalvand M, Gorbatikh L, Verpoest I. Hybrid effects in thin ply carbon/glass unidirectional laminates: Accurate experimental determination and prediction. Composites. Part A, Applied Science and Manufacturing, 2016, 88: 131–139

    Article  Google Scholar 

  26. Hayashi T. On the improvement of mechanical properties of composites by hybrid composition. In: Proceedings of the 8th International Reinforced Plastics Congress. London: British Plastics Federation, 1972, 149–152

    Google Scholar 

  27. Czél G, Jalalvand M, Wisnom M R. Design and characterisation of advanced pseudo-ductile unidirectional thin-ply carbon/epoxy-glass/epoxy hybrid composites. Composite Structures, 2016, 143: 362–370

    Article  Google Scholar 

  28. Selver E, Dalfi H, Yousaf Z. Investigation of the impact and postimpact behaviour of glass and glass/natural fibre hybrid composites made with various stacking sequences: Experimental and theoretical analysis. Journal of Industrial Textiles, 2022, 51(8): 1264–1294

    Article  Google Scholar 

  29. Dalfi H, Al-Obaidi A J, Razaq H. The influence of the inter-ply hybridisation on the mechanical performance of composite laminates: Experimental and numerical analysis. Science Progress, 2021, 104(2): 1–29

    Article  Google Scholar 

  30. Sezgin H, Berkalp O B. The effect of hybridization on significant characteristics of jute/glass and jute/carbon-reinforced composites. Journal of Industrial Textiles, 2017, 47(3): 283–296

    Article  Google Scholar 

  31. Mariatti M, Nasir M, Ismail H. Effect of stacking sequence on the properties of plain-satin hybrid laminate composites. Polymer-Plastics Technology and Engineering, 2003, 42(1): 65–79

    Article  Google Scholar 

  32. Park R, Jang J. Stacking sequence effect of aramid-UHMPE hybrid composites by flexural test method: Material properties. Polymer Testing, 1998, 16(6): 549–562

    Article  Google Scholar 

  33. Zhang J, Chaisombat K, He S, Wang C H. Hybrid composite laminates reinforced with glass/carbon woven fabrics for lightweight load bearing structures. Materials & Design, 2012, 36: 75–80

    Article  Google Scholar 

  34. Jesthi D K, Nayak R K. Improvement of mechanical properties of hybrid composites through interply rearrangement of glass and carbon woven fabrics for marine application. Composites. Part B, Engineering, 2019, 168: 467–475

    Google Scholar 

  35. Das S C, Paul D, Grammatikos S A, Siddiquee M A, Papatzani S, Koralli P, Islam J M M, Khan M A, Shauddin S M, Khan R A, Vidakis N, Petousis M. Effect of stacking sequence on the performance of hybrid natural/synthetic fiber reinforced polymer composite laminates. Composite Structures, 2021, 276: 114525

    Article  Google Scholar 

  36. Petrucci R, Santulli C, Puglia D, Sarasini F, Torre L, Kenny J. Mechanical characterisation of hybrid composite laminates based on basalt fibres in combination with flax, hemp and glass fibres manufactured by vacuum infusion. Materials & Design, 2013, 49: 728–735

    Article  Google Scholar 

  37. Murugan R, Ramesh R, Padmanabhan K. Investigation on static and dynamic mechanical properties of epoxy based woven fabric glass/carbon hybrid composite laminates. Procedia Engineering, 2014, 97: 459–468

    Article  Google Scholar 

  38. Ganguli R. Optimal design of composite structures: A historical review. Journal of the Indian Institute of Science, 2013, 93: 557–570

    Google Scholar 

  39. Tarfaoui M, Choukri S, Nême A. Effect of fibre orientation on mechanical properties of the laminated polymer composites subjected to out-of-plane high strain rate compressive loadings. Composites Science and Technology, 2008, 68(2): 477–485

    Article  Google Scholar 

  40. Hosur M, Alexander J, Vaidya U, Jeelani S, Mayer A. Studies on the off-axis high strain rate compression loading of satin weave carbon/epoxy composites. Composite Structures, 2004, 63(1): 75–85

    Article  Google Scholar 

  41. Chen D, Luo Q, Meng M, Li Q, Sun G. Low velocity impact behavior of interlayer hybrid composite laminates with carbon/glass/basalt fibres. Composites. Part B, Engineering, 2019, 176: 107191

    Google Scholar 

  42. Hossain R, Islam A, Van Vuure A, Ignaas V. Effect of fiber orientation on the tensile properties of jute epoxy laminated composite. Journal of scientific research, 2013, 5: 43–54

    Article  Google Scholar 

  43. Jackson P, Cratchley D. The effect of fibre orientation on the tensile strength of fibre-reinforced metals. Journal of the Mechanics and Physics of Solids, 1966, 14(1): 49–64

    Article  Google Scholar 

  44. Degrieck J and Van Paepegem W. Fatigue damage modeling of fibre-reinforced composite materials. Applied Mechanics Reviews, 2001, 54(4): 279–300

    Article  Google Scholar 

  45. Van Paepegem W, Degrieck J. A new coupled approach of residual stiffness and strength for fatigue of fibre-reinforced composites. International Journal of Fatigue, 2002, 24(7): 747–762

    Article  Google Scholar 

  46. Herakovich C T. Mechanics of composites: A historical review. Mechanics Research Communications, 2012, 41: 1–20

    Article  Google Scholar 

  47. Nurhaniza M, Ariffin M, Ali A, Mustapha F, Noraini A. Finite element analysis of composites materials for aerospace applications. In: IOP Conference Series: Materials Science and Engineering. Putrajaya: IOP Publishing Ltd., 2010, 012010

    Google Scholar 

  48. Sadeghian P, Rahai A R, Ehsani M R. Effect of fiber orientation on nonlinear behavior of CFRP composites. Journal of Reinforced Plastics and Composites, 2009, 28(18): 2261–2272

    Article  Google Scholar 

  49. Lupěşteanu V, Ţǎranu N, Popoaei S. Theoretical strength properties of unidirectional reinforced fiber reinforced polymer composites. The Bulletin of the Polytechnic Institute of Jassy, Construction. Architecture Section, 2013, 59(6): 83

    Google Scholar 

  50. Kaw A K. Mechanics of Composite Materials. Boca Raton, FL: CRC press, 2005

    Book  Google Scholar 

  51. Dalfi H. Effect of intra-yarn hybridisation and fibre architecture on the impact response of composite laminates: Experimental and numerical analysis. Proceedings of the Institution of Mechanical Engineers. Part C, Journal of Mechanical Engineering Science, 2022, 236(6): 3004–3026

    Article  Google Scholar 

  52. Moreno M S, Muñoz S H. Pseudo-ductile effects in ±45° angle-ply CFRP laminates under uniaxial loading: Compression and cyclic tensile test. Composites. Part B, Engineering, 2022, 233: 109631

    Google Scholar 

  53. Morioka K, Tomita Y. Effect of lay-up sequences on mechanical properties and fracture behavior of CFRP laminate composites. Materials Characterization, 2000, 45(2): 125–136

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Hussein Dalfi or Roham Rafiee.

Ethics declarations

Conflict of Interest The authors declare that they have no conflict of interest.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Dalfi, H., Al-Obaidi, A., Tariq, A. et al. Optimization of the mechanical performance and damage failure characteristics of laminated composites based on fiber orientation. Front. Struct. Civ. Eng. 17, 1357–1369 (2023). https://doi.org/10.1007/s11709-023-0996-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11709-023-0996-4

Keywords

Navigation