Ammonia removal from effluent streams of wet oxidation under high pressure

Abstract

The formation of ammonia is inevitable during industrial-scale wet oxidation of wastewater if nitrogen-containing compounds are present. This undesired side-reaction requires additional measures for disposal. Common routes are either the use of noble metal-containing catalysts in the first oxidation step or end-of-pipe treatment. Problems rise for example from the insufficient stability of solid catalysts against hydrothermal impact. As most of the wet oxidation processes run at elevated pressure and temperature, running the heterogeneously catalysed oxidation of ammonia in the gas phase in a downstream reactor could protect the catalysts mainly from leaching and offers an economic alternative by avoiding loss of unused oxygen after depressurisation. This work reports on the oxidation of ammonia with air in steam atmosphere using Cu,Cr-containing supported and bulk catalysts at 235–305 °C and 30–60 bar. A copper chromite catalyst gave best performance (86% conversion at 305 °C, 45 bar, contact time 1 s). The spinel-type phase CuCr₂O₄ seems to be the active phase and shows superior stability. The results indicate that phase behaviour of water strongly influences activity and lifetime of catalysts. Characterisation of the solids (BET, XRD, XPS, ICP) proved that deactivation is mainly caused by leaching of Cr(VI) species from catalysts when the reaction runs near to dew point of water and by loss of BET surface area of supported catalysts due to hydrothermal impact.