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Modeling and prediction of surface topography with three tool-work vibration components in single-point diamond turning

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Abstract

In single-point diamond turning (SPDT), the relative vibration between the tool and the workpiece plays an important role in the surface generation, therefore affecting the achieved surface quality. In this paper, a surface roughness prediction model is developed under the synthetically consideration of the influences of tool-work vibration components in feeding, cutting and infeed cutting directions, on surface topography in SPDT. This study makes a theoretical investigation on the effects of three vibration components on tool locus to build a modification method for the actual tool locus. Due to the existence of tool interference induced by tool-work vibrations, two judgment criterions and an iterative calculation methodology are proposed to efficiently confirm the valid tool locus points so as to make a more precise prediction on the diamond turned surface. A series of experiments are conducted to verify the surface roughness prediction model. The experimental results show that the predicted surface roughness agrees well with the measured ones. This indicates that the developed model with three direction vibrations makes a better prediction for the single diamond turned surface.

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Acknowledgements

The authors would like to express their sincere thanks to the Joint Funds of National Natural Science Foundation of China (U160120189), the Special Support Plan of the Guangdong province (2014TQ01X542), and the Guangdong Provincial Project (2015B090921007; 2015A030312008).

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Authors and Affiliations

  1. Guangdong Provincial Key Laboratory of Micro-Nano Manufacturing Technology and Equipment, School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou, China

    Lin Zeqin, Wang Sujuan, Chen Xindu, Yin Ziqiang & Liu Junhui

  2. State Key Laboratory in Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, Hong Kong Polytechnic University, Kowloon, Hong Kong

    To Suet

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  1. Lin Zeqin
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  2. Wang Sujuan
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  3. Chen Xindu
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  4. To Suet
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  5. Yin Ziqiang
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  6. Liu Junhui
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Correspondence to Wang Sujuan.

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Zeqin, L., Sujuan, W., Xindu, C. et al. Modeling and prediction of surface topography with three tool-work vibration components in single-point diamond turning. Int J Adv Manuf Technol 98, 1627–1639 (2018). https://doi.org/10.1007/s00170-018-2266-5

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  • DOI: https://doi.org/10.1007/s00170-018-2266-5

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