Skip to main content
Log in

Development of the end-effector measurement system for a 6-axis welding robot

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

We develop a new measurement system which can measure position and orientation of the end-effector of a six-axis welding robot. The developed measurement system consists of five digital probes. The measurement values from the digital probes are transformed into position and orientation of the end-effector with consideration of measurement system kinematics. Calibration procedure is applied to the probe system and accuracy of the system is measured. After the calibration, the positional accuracy is observed as 0.025mm, and the orientational accuracy is 0.075°, respectively. By using the developed measurement system, we present an experimental result for controller gain tuning about a welding robot. We used Taguchi method to find optimal gain set and succeeded to suppress the fluctuation of the end-effector. The fluctuation with high frequency can be reduced by 54% after gain tuning.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

{F}:

Fixed frame (world coordinate)

{M}:

Moving frame (local coordinate)

{T}:

Tool frame

*** T :

Transformation matrix from {*} frame to{**} frame

P{F} :

a point in the fixed frame, {F}

References

  1. Jin, H., Zi, M., Yang, W. and Shuanghe, Y., “Industry robot and external axle calibration using particle swarm optimization,” Proceedings of the 6th IEEE International Conference on Industrial Informatics, pp. 458–462, 2008.

  2. Corbel, D., Company, O. and Pierrot, F., “Optimal design of a 6-d.o.f. parallel measurement mechanism integrated in a parallel 3-d.o.f. machine-tool,” Proceedings of 2008 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS’08), pp. 1970–1976, 2008.

  3. Lightcap, C., Hammer, S., Schmitz, T. and Banks, S., “Improved positioning accuracy of the PA10-6CE robot with geometric and flexibility calibration,” IEEE Transactions on Robotics, Vol. 24, No. 2, pp. 452–456, 2008.

    Article  Google Scholar 

  4. Xu, W. and Mills, J. K., “A new approach to the position and orientation calibration of robots,” Proceedings of the 1999 IEEE International Symposium on Assembly and Task planning, pp. 268–273, 1999.

  5. Di Giacomo, B., Tsunaki, R. H. and Paziani, F. T., “Robot-based dedicated measuring system with data redundancy for profile inspection,” Proceedings of 2005 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS’05), pp. 1392–1395, 2005.

  6. Paziani, F. T., Di Giacomo, B. and Tsunaki, R. H., “Robot measuring form errors,” Robotics and Computer-Integrated Manufacturing, Vol. 25, No. 1, pp. 168–177, 2009.

    Article  Google Scholar 

  7. Omodei, A., Legnani, G. and adamini, R., “Calibration of a measuring robot: Experimental results on a 5 DOF structure,” Journal of Robotic Systems, Vol. 18, No. 5, pp. 237–250, 2001.

    Article  MATH  Google Scholar 

  8. Borm, J. H., “An efficient calibration procedure of arc welding robots for offline programming application,” Journal of the KSPE, Vol. 13, No. 1, pp. 131–142, 1996.

    Google Scholar 

  9. Lei, S., Jingtai, L., Weiwei, S. and Xingbo, H., “Geometrybased robot calibration method,” Proceedings of 2004 IEEE International Conference on Robotics and Automation (ICRA’04), Vol. 2, pp. 1907–1912, 2004.

    Google Scholar 

  10. Watanabe, A., Sakakibara, S., Ban, K., Yamada, M. and Shen, G., “A kinematic calibration method for industrial robot using autonomous visual measurement,” Annals of the CIRP, Vol. 55, No. 1, pp. 1–6, 2006.

    Article  Google Scholar 

  11. Renaud, P., Andreff, N., Lavest, J.-M. and Dhome, M., “Simplifying the kinematic calibration of parallel mechanisms using vision-based metrology,” IEEE Transactions on Robotics, Vol. 22, No. 1, pp. 12–22, 2006.

    Article  Google Scholar 

  12. Cheah, C. C., Hirano, M., Kawamura, S. and Arimoto, S., “Approximate Jacobian control for robots with uncertain kinematics and dynamics,” IEEE Transactions on Robotics and Automation, Vol. 19, No. 4, pp. 692–702, 2003.

    Article  Google Scholar 

  13. Liu, X.-J., Wang, J. and Kim, J., “Determination of the link lengths for a spatial 3-DOF parallel manipulator,” Journal of Mechanical Design, Vol. 128, No. 2, pp. 365–373, 2006.

    Article  Google Scholar 

  14. Lee, D., Lee, S., Ku, N., Lim, C., Lee, K., Kim, T. and Kim, J., “Development and Application of a Novel Rail Runner Mechanism for Double Hull Structures of Ships,” Proceedings of 2008 IEEE International Conference on Robotics and Automation (ICRA’08), pp. 3985–3991, 2008.

  15. Mohamed, Z., Martins, J. M., Tokhi, M. O., Sa da Costa, J. and Botto, M. A., “Vibration control of a very flexible manipulator system,” Control Engineering Practice, Vol. 13, No. 3, pp. 267–277, 2005.

    Article  Google Scholar 

  16. Wang, C. C. and Tomizuka, M., “Sensor-based Controller Tuning of Indirect Drive Trains,” Proceedings of the 10th IEEE International Workshop on Advanced Motion Control, pp. 188–193, 2008.

  17. Chang, T. N., Kwadzogah, R. and Caudill, R. J., “Vibration Control of Linear Robots Using a Piezoelectric Actuator,” IEEE/ASME Transactions on Mechatronics, Vol. 8, No. 4, pp. 439–445, 2003.

    Article  Google Scholar 

  18. Lee, J. W., “A systematic gain tuning of PID controller based on the concept of time delay control,” Int. J. Precis. Eng. Manuf., Vol. 9, No. 4, pp. 39–44, 2008.

    Google Scholar 

  19. Lee, K. and Kim, J., “Controller gain tuning of a simultaneous multi-axis PID control system using the Taguchi method,” Control Engineering Practice, Vol. 8, No. 8, pp. 949–958, 2000.

    Article  Google Scholar 

  20. Peace, G. S., “Taguchi Methods: A hands-on approach to quality engineering,” Addison-Wesley, 1993.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jay-il Jeong.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Kim, K., Lee, S., Kim, K. et al. Development of the end-effector measurement system for a 6-axis welding robot. Int. J. Precis. Eng. Manuf. 11, 519–526 (2010). https://doi.org/10.1007/s12541-010-0060-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-010-0060-x

Keywords

Navigation