Skip to main content
Log in

Influence of substrate preparation on the flattening and cooling of plasma-sprayed particles

  • Published:
Journal of Thermal Spray Technology Aims and scope Submit manuscript

Abstract

Impacts of plasma-sprayed molybdenum particles were monitored by detecting thermal radiation emitted by the hot particles when they flatten on the substrate surface. Evolution of the light intensity collected at two different wavelengths was used to obtain information about flattening time, flattening degree, and cooling time of the impinging particles. Variations of these parameters with substrate surface roughness were investigated on glass and molybdenum substrates. The substrate roughness significantly influenced the flattening degree and flattening time of the particles: the smoother the substrate, the larger the surface of the splats and the longer the flattening time. The cooling time, as determined from the decay time of the light signals after impact, was shorter on smooth substrates. In this case, the temperature of the splats was not radially uniform, with a lower cooling rate at the periphery.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J. Madejski, Solidification of Droplets on a Cold Surface,Int. J. Heat Mass Transfer, Vol 19,1976, p 1009–1013

    Article  Google Scholar 

  2. J.Madejski, Droplets on Impact with a Solid Surface,Int. J. Heat Mass Transfer, Vol 26,1983, p 1095–1098

    Article  Google Scholar 

  3. G. Trapaga and J. Szekely, Mathematical Modeling of the Isothermal Impingement of Liquid Droplets in Spraying Processes,Metall. Trans. B, Vol 22B, 1991, p 901–914

    CAS  Google Scholar 

  4. T. Yoshida, T. Okada, H. Hideki, and H. Kumaoka, Integrated Fabrication Process for Solid Oxide Fuel Cells Using Novel Plasma Spraying,Plasma Sources Sci. Technol, Vol 1,1992, p 195–201

    Article  CAS  Google Scholar 

  5. T. Watanabe, I. Kuribayashi, T. Honda, and A. Kanzawa, Deformation and Solidification of a Droplet on a Cold Substrate,Chem. Eng. Sci., Vol 47,1992, p 3059–3065

    Article  CAS  Google Scholar 

  6. A. Vardelle, M. Vardelle, R. McPherson, and P. Fauchais, Study of the Influence of Particle Temperature and Velocity Distribution within a Plasma Jet on Coating Formation,General Aspects of Thermal Spraying, J.H. Zatt, Ed., Nederlands Instituut voor Lastechniek, The Hague, 1980, p 155–161

    Google Scholar 

  7. S.J. Yankee and B.J. Pletka, Effect of Plasma Spray Processing Variations on Particle Melting and Splat Spreading of Hydroxylapatite and Alumina,J. Therm. Spray Technol., Vol 2,1993, p 271–281

    CAS  Google Scholar 

  8. S. Fantassi, M. Vardelle, A. Vardelle, and P. Fauchais, Influence of the Velocity of Plasma Sprayed Particles on the Splat Formation,Thermal Spray Coatings: Research, Design and Applications, C.C. Berndt and T.F. Bernecki, Ed., ASM International, 1993, p. 1-6

  9. B. Borgerding, H.J. Sölter, E. Lugscheider, and K. Simhan, Modelling of Temperature Gradients and Stress-Strain Distributions during the Plasma Spraying Process,Powder Met. Int., Vol 24,1993, p 240–245

    Google Scholar 

  10. D.J. Varacalle, Jr. and W.L. Riggs II, Analytically Modeling the Plasma Spray Deposition of Tribaloy 800,Thermal Spray Coatings: Properties, Processes and Applications, T.F. Bernecki, Ed., ASM International, 1992, p 245-250

  11. C. Moreau, M. Lamontagne, and P. Cielo, Influence of the Coating Thickness on the Cooling Rates of Plasma-Sprayed Particles Impinging on a Substrate,Surf. Coat. Technol.,Vol 53,1992,p 107–114

    Article  CAS  Google Scholar 

  12. C. Moreau, P. Cielo, and M. Lamontagne, Flattening and Solidification ofThermally Sprayed Particles,J. Therm. Spray Technol.,Vol 1,1992, p 317–323

    CAS  Google Scholar 

  13. C. Moreau, P. Cielo, M. Lamontagne, S. Dallaire, and M. Vardelle, Impacting Particle Temperature Monitoring during Plasma Spray Deposi- tion,Meos. Sci. Technol.,Vol 1, 1990,p 807–814

    Article  CAS  Google Scholar 

  14. R.E. Spjut, Transient Response of One- and Two-Color Optical Py- rometry,Opt. Eng., Vol 26,1987, p 467–472

    CAS  Google Scholar 

  15. J.-P. Hiernaut, R. Beukers, M. Hoch, T. Matsui, and R.W. Ohse, Determination of the Melting Point and of the Spectral and Total Emissivities of Tungsten, Tantalum, and Molybdenum in the Solid and Liquid States with a Six-Wavelength Pyrometer,High Temp. High Press., Vol 18, 1986, p 627–633

    CAS  Google Scholar 

  16. P. Gougeon and C. Moreau, In-Flight Particle Surface Temperature Measurement: Influence of the Plasma Light Scattered by the Particles,J. Therm. Spray Technol, Vol 2,1993, p 229–234

    CAS  Google Scholar 

  17. A.M. Worthington, The Splash of a Drop and Allied Phenomena,A Study of Splashes, MacMillan, 1963, p 133–162

  18. Smithells Metals Reference Book, 6th ed., E.A. Brandes, Ed., Butter- worths, 1983, p 14–7 to 14–8

  19. A.M. Shmakov and S.S. Ermakov, Impact Interaction of the Particle with the Substrate in Hot Gas Spraying,Phys. Chem. Mater. Treat. (USSR), Vol 20,1986, p 243–246

    Google Scholar 

  20. J.M. Houben, Future Developments in Thermal Spraying,Second National Conference on Thermal Spray, F.N. Longo, Ed., ASM International, 1984, p 1-19

  21. M. Vardelle, A. Vardelle, P. Fauchais, and C. Moreau, Pyrometer System for Monitoring the Particle Impact on a Substrate during Plasma Spray Process,Meas. Sci. Technol., Vol 5,1994, p 205–212

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Moreau, C., Gougeon, P. & Lamontagne, M. Influence of substrate preparation on the flattening and cooling of plasma-sprayed particles. JTST 4, 25–33 (1995). https://doi.org/10.1007/BF02648525

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02648525

Keywords

Navigation