Abstract
Conventional metallurgical processes to produce metals involve carbothermal reduction of their compounds and suffer from massive carbon emissions. Electrowinning using aqueous electrolytes is a demonstrated approach to obtain many metals. However, aqueous electrolytes are not suitable to produce several classes of metals such as alkali, alkaline earth, refractory, rare earths, and actinides due to their high negative reduction potentials. Molten salt electrolysis is a commercially viable and feasible route for the production of these metals. The present chapter details on the molten salt electrowinning of alkali, alkaline earth, rare earths and refractory metals with a special focus on the efforts at CSIR CECRI in this niche area of science and technology.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Abbasalizadeh, A., Teng, L., Sridhar, S., Seetharaman, S.: Trans. Inst. Miner. Metall. Sect. C Miner. Process. Extr. Metall. 124, 191–198 (2015)
Al-Jothery, H.K.M., Albarody, T.M.B., Yusoff, P.S.M., Abdullah, M.A., Hussein, A.R.: IOP Conf. Ser. Mater. Sci. Eng. 863 (2020)
Andrew, C., Jayakumar, M., Chithambara Thanu, V.R.: Surf. Interfaces 19, 100539 (2020)
Andrew, C., Dhivya, M., Jayakumar, M.: J. Electroanal. Chem. 115398 (2021)
Behrsing, T., Deacon, G.B., Junk, P.C.: The Chemistry of Rare Earth Metals, Compounds, and Corrosion Inhibitors. Woodhead Publishing Limited (2014)
Berchmans, L.J.: Improved Process with New Cell Design for the Production of Calcium Metal, 225/NF/2003 (2003)
Bermejo, M.R., Barrado, E., Martínez, A.M., Castrillejo, Y.: J. Electroanal. Chem. 617, 85–100 (2008)
Bharadwaj, M.D., Kumar, P.: Natl. Conf. “Critical Strateg. Mater. Adv. Technol. (CSMAT-2017)” (2017)
Cao, P., Zhang, M., Han, W., Yan, Y., Wei, S., Zheng, T.: J. Rare Earths 29, 763–767 (2011)
Caravaca, C., de Córdoba, G., Tomás, M.J., Rosado, M.: J. Nucl. Mater. 360, 25–31 (2007)
Castrillejo, Y., Bermejo, M.R., Pardo, R., Martínez, A.M.: J. Electroanal. Chem. 522, 124–140 (2002)
Castrillejo, Y., Fernández, P., Bermejo, M.R., Barrado, E., Martínez, A.M.: Electrochim. Acta 54, 6212–6222 (2009)
Castrillejo, Y., Fernández, P., Medina, J., Vega, M., Barrado, E.: Electroanalysis 23, 222–236 (2011)
Castrillejo, Y., Hernández, P., Rodriguez, J.A., Vega, M., Barrado, E.: Electrochim. Acta 71, 166–172 (2012)
Castrillejo, Y., Bermejo, M.R., Díaz Arocas, P., Martínez, A.M., Barrado, E.: J. Electroanal. Chem. 575, 61–74 (2005)
Chamelot, P., Taxil, P., Oquab, D., Serp, J., Lafage, B.: J. Electrochem. Soc. 147, 4131–4137 (2000)
Chenyao, S., Che, Y., Li, J., Shu, Y., He, J., Song, J.: Integr. Med. Res. 9, 9341–9347 (n.d.)
Choate, W.T., Green, J.A.S.: US, Department Energy Effic. Renew. Energy 12–24 (2000)
Coey, J.M.D.: Engineering 6(2), 119–131 (2020)
De Nora, V., Spaziante, P.M., Nidola, A.: Molten salt electrolysis. US4187155A
Dessemond, C., Lajoie-Leroux, F., Soucy, G., Laroche, N., Magnan, J.F.: Minerals 9 (2019)
Dubrovskiy, A., Makarova, O., Kuznetsov, S.: Coatings 8(12), 442 (2018)
Dysinger, D.K., Murphy, J.E.: 1–8 (1994)
Fray, D.: J. Miner. Metals Mater. 40, 420 (1988)
D.J. Fray, October 60 (n.d.)
Gale, R.J., White, S.H., Lovering, D.G. (eds.): Molten Salt Technique. Plenum Press, New York (1983)
Ganguli, R., Cook, D.: Rare earths: a review of the landscape. MRS Energy Sustain. 5, E9 (2018)
Gao, Y., Shi, Y., Liu, X., Huang, C., Li, B.: Electrochim. Acta 190, 208–214 (2016)
Ghareh Bagh, F.S., Mjalli, F.S., Hashim, M.A., Hadj-Kali, M.K.O., Alnashef, I.M.: Ind. Eng. Chem. Res. 52, 11488–11493 (2013)
Gilbert, H.N.: J. Electrochem. Soc. 99, 305C (1952)
Gleb Mamanto, R.M.: Molten Salt Chemistry, An Introduction and Selected Applications. O. Reidal Publishing Company (1987)
Gourishankar, K.V., Karell, E.: Report in TMS Annual meeting, San Diego, California (1999)
Guertler, W.: Molybdenum as a constituent in alloys, Z. Metallkd. 15, 151–154 (1923)
Gupta, G.K., Krishnamurthy, N.: Extr. Metall. Rare Earths (1992)
Han, W., Li, M., Zhang, M.L., De Yan, Y.: Rare Met. 35, 811–825 (2016)
Han, W., Li, Z., Li, M., Hu, X., Yang, X., Zhang, M., Sun, Y.: J. Electrochem. Soc. 164, D934–D943 (2017)
Haque, N., Hughes, A., Lim, S., Vernon, C.: Resources 3, 614–635 (2014)
Haupin, W.E., Frank, W.B.: Compr. Treatise Electrochem. 301–325 (1981)
Heilig, M.L.: Personal communication 131–134 (1994)
Hine, F.: Fused salt electrolysis and electrothermics. In: Electrode Processes and Electrochemical Engineering. Plenum Press, New York (1985)
Huang, Z., Liu, J., Deng, X., Zhang, H., Lu, L., Hou, Z., Zhang, S.: Int. J. Refract. Metals Hard Mater. 54, 315–321 (2016)
Petrovic, S.: Industrial electrochemical processes. In: Electrochemistry Crash Course for Engineers. Springer, Cham (2021)
Inman, D., Lovering, D.G.: Compr. Treatise Electrochem. 593–640 (1983)
Inman, D., White, S.H.: J. Appl. Electrochem. 8, 375–390 (1978)
Janz, G.J.: Thermodynamic and Transport Properties for Molten Salts Correlation Equations for Critically Evaluated Density. American Chemical Society and the American Institute of Physics for the National Bureau of Standards, New York (1988)
Jeong, S.M., Yoo, H.Y., Hur, J., Seo, C.: J. Alloys Compd. 452, 27–31 (2008)
Jha, M.K., Kumari, A., Panda, R., Rajesh Kumar, J., Yoo, K., Lee, J.Y.: Hydrometallurgy 165, 2–26 (2016)
Kannan, G.N., Dandapani, K.S., Srinivasan, K.S., Srinivasan, L.K., Subramanian, P., Augustin, C.O., Selvin Devasakayam, T., Rajagopalan, N.: Report in Proc. Electrometallurgy Confs. India (1986)
Keppler, S., Messing, T., Proulx, K., Jain, D.: Molten salt electrolysis of alkali metals. US20010045365A1 (2001)
Kipouros, G.J., Sadoway, D.R.: Jom 50, 24–33 (1998)
Kondo, M., Tanaka, T., Muroga, T., Tsujimura, H., Ito, Y.: Plasma Fusion Res. 7, 7–9 (2012)
Konings, R.J.M., Beneš, O., Kovács, A., Manara, D., Sedmidubskỳ, D., Gorokhov, L., Iorish, V.S., Yungman, V., Shenyavskaya, E., Osina, E.: J. Phys. Chem. Ref. Data 43 (2014)
Krishnamoorthy, N., Guptha, C.K.: Miner. Process. Extr. Metall. Rev. 22, 477–507 (2008)
Krishnan, A., Lu, X.G., Pal, U.B.: Metall. Mater. Trans. B Process Metall. Mater. Process. Sci. 36, 463–473 (2005)
Kuznetsov, S.A., Gaune-escard, M.: J. Nucl. Mater. 414, 126–131 (2011)
Lantelme, F., Groult, H.: Trans. Inst. Miner. Metall. Sect. C Miner. Process. Extr. Metall. 119, 82–87 (2010)
Lee, G.G., Jo, S.K., Lee, C.K., Ryu, H.Y., Lee, J.H.: TMS Annu. Meet., pp. 249–252. 15–19-March (2015)
Li, Y., Wang, F., Zhang, M., Han, W., Tian, Y.: J. Rare Earths 29, 378–382 (2011)
Liddell, R.G.B., Sadoway, R.: Refractory metals extraction, processing and applications. Int. Nucl. Inf. Syst. (1990)
Lide, D.: Handbook of Chemistry and Physics, 87th edn. CRC Press, Boca Raton, FI (2006)
Lovering, D.G.: Molten Salt Technology. Springer, United States (1982)
Lu, H., Jia, W., Liao, C., Yuan, W.: Pilot experiments of magnesia direct electrolysis in a 5KA magnesium reduction cell. In: Essential Readings in Magnesium Technology, pp. 101–105. Springer, Cham (2016)
Lucas, J., Lucas, P., Rochelle, L., Davenport, W.: Rare Earths Rare Earths Production and Use. Elsevier Ltd., (2015)
Lukasko, J.J., Murphy, J.E.: Personal communication (1990)
Mamantov, G.E., Marassi, R.: Molten Salt Chemistry: An Introduction and Selected Applications. Springer Science & Business Media (2012)
Margarido, F., Vieceli, N., Durão, F., Guimarães, C., Nogueira, C.A.: Comun. Geológicas 101, 795–798 (2014)
Minh, N.Q.: JOM 37, 28–33 (1985)
Mishra, B., Olson, D.L.: J. Phys. Chem. Solids 66, 396–401 (2005)
Mosander, C.G.: The preparation of cerium by reduction of CeCl with potassium, Pogg. Ann. 11, 406–416 (1827)
Mouron, L.: Comput. Chem. 21, 431–435 (1997)
Naboychenko, S.S., Murashova, I.B., State, U.: Production of Rare Metal Powders. Elsevier Ltd. (n.d.)
Ono, Y., Yamaguchi, M., Application, F., Data, P.: 1 (2009)
Osaka, T., Ito, Y., Aladjov, K., Stoyanova, A., Sefman, J.R., Lin, Y.P., Masuko, N. (eds.): Electrochemical Technology: Innovation and New Technologies. CRC Press (1997)
Osarinmwian, C.: ChemRxiv, 48 (2019)
Pal, U.B., Woolley, D.E., Kenney, G.B.: Jom 53, 32–35 (2001)
Panigrahi, M., Iizuka, A., Shibata, E., Nakamura, T.: J. Alloys Compd. 550, 545–552 (2013)
Ray, H.S., Sridhar, R.: Extraction of Nonferrous Metals. East-West Press Pvt Ltd (1985)
Rayaprolu, S., Chidambaram, D.: ECS Trans. 58, 51–66 (2014)
Redkin, A.A., Nikolaeva, E.V., Dedyukhin, A.E., Zaikov, Y.P.: Ionics (kiel) 18, 255–265 (2012)
Saïla, A., Gibilaro, M., Massot, L., Chamelot, P., Taxil, P., Affoune, A.M.: J. Electroanal. Chem. 642, 150–156 (2010)
Sehra, J.C., Suri, A.K.: High Temp. Mater. Process. 11, 255–292 (1993)
Sehra, J.C., Vijay, P.L.: Miner. Process. Extr. Metall. Rev. 19, 523–556 (1998)
Senderoff, S.: Metall. Rev. 11, 97–112 (1966)
Sharma, R.A.: Jom 48, 39–43 (1996)
Sohn, H.Y., Geskin, E.S.: Jom 42, 32–34 (1990)
Springer, C., Hasanbeigi, A.: Emerging Energy Efficiency and Carbon Dioxide Emissions-Reduction Technologies for Industrial Production of Aluminum, pp. 1–35 (2016)
Stewart, P.D., Michael, C.: Production of sodium. US3257297A (1961)
Sunshot: Molten Salt—Concept Definition & Capital Cost Estimate, Proj. No. 042839. (2016)
Takeda, O., Nakano, K., Sato, Y.: Mater. Trans. 55, 334–341 (2014)
Thayer, A.M.: Having the mettle for sodium markets. Chem. Eng. News 86(43), 20–21 (2008)
Thompson, J.S., Blank, H.M., Simmons, W.J., Bergmann, O.R.: Low temperature alkali metal electrolysis. US20020088719 (2002)
Thonstad, J.: Miner. Process. Extr. Metall. Rev. 10(1), 41–55 (1992)
Tyrer, M., Gibbon, A.: Strat. Important Metals 69, 12–13 (2012)
USGS: J. Chem. Inf. Model. 2020–2021 (2021)
Vandarkuzhali, S., Gogoi, N., Ghosh, S., Prabhakara Reddy, B., Nagarajan, K.: Electrochim. Acta 59, 245–255 (2012)
Viswanathan, S.: Bull. Electrochem. 1, 561–567 (1985)
Vogel, H.: Proceeding EMC, pp. 1–13 (2015)
Vol’skii, A.N., Sergievskaia, E.M.: Theory of Metallurgical Processes: Pyrometallurgical Processes, 2nd edn. MIR Publishers, Moscow (1971)
Wang, S.D., Li, Q., Ye, X.S., Sun, Q.G., Wu, Z.J.: Trans. Nonferrous Metals Soc. China (English Ed.) 23, 3104–3111 (2013)
WS: Materials Performance Indices (2008)
Yan, X.Y., Fray, D.J.: Molten salt electrolysis for sustainable metals extraction and materials processing—a review. In Electrolysis: Theory, Types Appl., pp. 46–49. Nova Science Publishers (2008)
Yan, X.Y., Fray, D.J.: Molten salt electrolysis for sustainable metals extraction and materials processing—a review. In: Electrolysis: Theory, Types and Applications, pp. 255–301. Nova Science Publishers, Inc. (2010)
Yan, Q.X., Li, X.H., Wang, Z.X., Wang, J.X., Guo, H.J., Hu, Q.Y., Peng, W.J., Wu, X.F.: Trans. Nonferrous Metals Soc. China (English Ed.) 22, 1753–1759 (2012)
Yasuda, K., Kondo, K., Nohira, T., Hagiwara, R.: J. Electrochem. Soc. 161, D3097–D3104 (2014)
Zaikov, Y.P., Shurov, N.I., Batukhtin, V.P., Molostov, O.G.: Metall. Mater. Trans. B Process Metall. Mater. Process. Sci. 45, 968–974 (2014a)
Zaikov, Y.P., Batukhtin, V.P., Shurov, N.I., Ivanovskii, L.E., Suzdaltsev, A.V.: Metall. Mater. Trans. B Process Metall. Mater. Process. Sci. 45, 961–967 (2014b)
Zhu, H.: Rare earth metal production by molten salt electrolysis. In: Encyclopedia of Applied Electrochemistry. Springer, New York (2014)
Acknowledgements
The financial support by IRELTDC via GAP 40/19 (M.J., R.S.P.) SERB-ECR via Project No. ECR/2018/002075 (M.J.). CSIR-TWAS Postgraduate Fellowship via Award No. 22/FF/CSIR-TWAS/2017 (C.A.) is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding authors
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this chapter
Cite this chapter
Jayakumar, M. et al. (2024). Molten Salt Electrowinning of Metals and Materials: Opportunities and Challenges. In: Divakar, R., Murty, S.V.S.N., Srikanth, S., Gokhale, A.A. (eds) Indian Metallurgy. Indian Institute of Metals Series. Springer, Singapore. https://doi.org/10.1007/978-981-99-5060-7_11
Download citation
DOI: https://doi.org/10.1007/978-981-99-5060-7_11
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-99-5059-1
Online ISBN: 978-981-99-5060-7
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)