Skip to main content
Log in

Investigation of steel wire mesh reinforcement method for 3D concrete printing

  • Original Article
  • Published:
Archives of Civil and Mechanical Engineering Aims and scope Submit manuscript

Abstract

3D concrete printing has received widespread attention and been developed for an increasing number of applications. However, a major challenge facing this technology is an effective way to introduce reinforcement into continuously deposited cementitious material. In this study, different layers of steel wire meshes (SWM) are employed to reinforce the 3D printed structures to improve mechanical capacities. Both destructive (bending, compression and splitting) and non-destructive (using electro-mechanical impedance) tests are employed to characterize the impact of this reinforcement method. The damage accumulation process is measured through the smart PZT patches based on the electro-mechanical impedance method. The results indicate that reinforced 3D-printed components with SWM change their failure modes from brittle to ductile. The peak loads are increased by 59.2–173.3% and the deflection capacity can be increased by more than 11 times than the non-reinforced one. Different mechanical responses of print and cast samples under compression are studied. The splitting tensile strength of wire mesh reinforced concrete is also measured, which is 43.7% higher than the non-reinforced sample. The calculating methods of the cracking moment and ultimate moment of steel wire mesh reinforced 3D printed concrete are presented. Comparison between the calculated and the experimental results verifies the effectiveness in predicting the ultimate moment. Experimental results show that it is feasible and effective to employ steel wire mesh for strength and toughness enhancement of 3D printed structures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17

Similar content being viewed by others

References

  1. Le TT, Austin SA, Lim S, Buswell RA, Law R, Gibb AGF, et al. Hardened properties of high-performance printing concrete. Cem Concr Res. 2012;42:558–66.

    Article  CAS  Google Scholar 

  2. Xia M, Sanjayan J. Method of formulating geopolymer for 3D printing for construction applications. Mater Des. 2016;110:382–90.

    Article  CAS  Google Scholar 

  3. Gao W, Zhang Y, Ramanujan D, Ramani K, Chen Y, Williams CB, et al. The status, challenges, and future of additive manufacturing in engineering. Comput Aided Des. 2015;69:65–89.

    Article  Google Scholar 

  4. Ju Y, Wang L, Xie H, Ma G, Mao L, Zheng Z, et al. Visualization of the three-dimensional structure and stress field of aggregated concrete materials through 3D printing and frozen-stress techniques. Constr Build Mater. 2017;143:121–37.

    Article  Google Scholar 

  5. Le TT, Austin SA, Lim S, Buswell RA, Gibb AGF, Thorpe T. Mix design and fresh properties for high-performance printing concrete. Mater Struct. 2012;45:1221–32.

    Article  CAS  Google Scholar 

  6. Gosselin C, Duballet R, Roux P, Gaudillière N, Dirrenberger J, Morel P. Large-scale 3D printing of ultra-high performance concrete—a new processing route for architects and builders. Mater Des. 2016;100:102–9.

    Article  Google Scholar 

  7. Perrot A, Rangeard D, Courteille E. 3D printing of earth-based materials: processing aspects. Constr Build Mater. 2018;172:670–6.

    Article  Google Scholar 

  8. Hambach M, Volkmer D. Properties of 3D-printed fiber-reinforced Portland cement paste. Cem Concr Compos. 2017;79:62–70.

    Article  CAS  Google Scholar 

  9. Ma G, Li Z, Wang L. Printable properties of cementitious material containing copper tailings for extrusion based 3D printing. Constr Build Mater. 2018;162:613–27.

    Article  CAS  Google Scholar 

  10. Ma G, Wang L, Ju Y. State-of-the-art of 3D printing technology of cementitious material—an emerging technique for construction. Sci China Technol Sci. 2018;61:475–95.

    Article  ADS  Google Scholar 

  11. Zhang Y, Zhang Y, Liu G, Yang Y, Wu M, Pang B. Fresh properties of a novel 3D printing concrete ink. Constr Build Mater. 2018;174:263–71.

    Article  CAS  Google Scholar 

  12. Asprone D, Auricchio F, Menna C, Mercuri V. 3D printing of reinforced concrete elements: technology and design approach. Constr Build Mater. 2018;165:218–31.

    Article  Google Scholar 

  13. Al-Qutaifi S, Nazari A, Bagheri A. Mechanical properties of layered geopolymer structures applicable in concrete 3D-printing. Constr Build Mater. 2018;176:690–9.

    Article  CAS  Google Scholar 

  14. Asprone D, Menna C, Bos FP, Salet TAM, Mata-Falcón J, Kaufmann W. Rethinking reinforcement for digital fabrication with concrete. Cem Concr Res. 2018;112:111–21.

    Article  CAS  Google Scholar 

  15. Ju Y, Wang L, Liu H, Ma G. Experimental Investigation into mechanical properties of polypropylene reactive powder concrete. ACI Mater J. 2018;115:21–32.

    Google Scholar 

  16. Sugavaneswaran M, Arumaikkannu G. Modelling for randomly oriented multi material additive manufacturing component and its fabrication. Mater Design (1980–2015). 2014;54:779–85.

    Article  Google Scholar 

  17. Qian X, Zhou X, Mu B, Li Z. Fiber alignment and property direction dependency of FRC extrudate. Cem Concr Res. 2003;33:1575–81.

    Article  CAS  Google Scholar 

  18. Morton J, Groves GW. The cracking of composites consisting of discontinuous ductile fibres in a brittle matrix—effect of fibre orientation. J Mater Sci. 1974;9:1436–45.

    Article  ADS  CAS  Google Scholar 

  19. Panda B, Paul SC, Tan MJ. Anisotropic mechanical performance of 3D printed fiber reinforced sustainable construction material. Mater Lett. 2017;209:146–9.

    Article  CAS  Google Scholar 

  20. Salom PR, Gergely J, Young DT. Torsional strengthening of spandrel beams with fiber-reinforced polymer laminates. J Compos Constr. 2004;8:157–62.

    Article  Google Scholar 

  21. Feng P, Meng X, Zhang H. Mechanical behavior of FRP sheets reinforced 3D elements printed with cementitious materials. Compos Struct. 2015;134:331–42.

    Article  Google Scholar 

  22. Zhang HY, Lv HR, Kodur V, Qi SL. Comparative fire behavior of geopolymer and epoxy resin bonded fiber sheet strengthened RC beams. Eng Struct. 2018;155:222–34.

    Article  Google Scholar 

  23. Punurai W, Hsu C-TT, Punurai S, Chen J. Biaxially loaded RC slender columns strengthened by CFRP composite fabrics. Eng Struct. 2013;46:311–21.

    Article  Google Scholar 

  24. Liu J, Wu C, Li J, Su Y, Shao R, Liu Z, et al. Experimental and numerical study of reactive powder concrete reinforced with steel wire mesh against projectile penetration. Int J Impact Eng. 2017;109:131–49.

    Article  Google Scholar 

  25. Li J, Wu C, Liu Z-X. Comparative evaluation of steel wire mesh, steel fibre and high performance polyethylene fibre reinforced concrete slabs in blast tests. Thin Walled Struct. 2018;126:117–26.

    Article  Google Scholar 

  26. Liu J, Wu C, Li J, Su Y, Chen X. Numerical investigation of reactive powder concrete reinforced with steel wire mesh against high-velocity projectile penetration. Constr Build Mater. 2018;166:855–72.

    Article  CAS  Google Scholar 

  27. Akhnoukh AK, Xie H. Welded wire reinforcement versus random steel fibers in precast/prestressed ultra-high performance concrete I-girders. Constr Build Mater. 2010;24:2200–7.

    Article  Google Scholar 

  28. Li J, Wu C, Hao H, Su Y. Experimental and numerical study on steel wire mesh reinforced concrete slab under contact explosion. Mater Des. 2017;116:77–91.

    Article  CAS  Google Scholar 

  29. Li Z, Wang L, Ma G. Method for the enhancement of buildability and bending resistance of 3D printable tailing mortor. Int J Concr Struct Mater. 2018;12(1):37–49.

    Article  CAS  Google Scholar 

  30. Karayannis CG, Chalioris CE, Angeli GM, Papadopoulos NA, Favvata MJ, Providakis CP. Experimental damage evaluation of reinforced concrete steel bars using piezoelectric sensors. Constr Build Mater. 2016;105:227–44.

    Article  CAS  Google Scholar 

  31. Ma G, Zhang J, Wang Li. Mechanical characterization of 3D-printed anisotropic cementitious material by the electromechanical transducer. Smart Mater Struct. 2018;27(7):21–39.

    Article  Google Scholar 

  32. Na S, Lee HK. Resonant frequency range utilized electro-mechanical impedance method for damage detection performance enhancement on composite structures. Compos Struct. 2012;94:2383–9.

    Article  Google Scholar 

  33. Xu D, Cheng X, Huang S, Jiang M. Identifying technology for structural damage based on the impedance analysis of piezoelectric sensor. Constr Build Mater. 2010;24:2522–7.

    Article  Google Scholar 

  34. Tawie R, Lee HK. Piezoelectric-based non-destructive monitoring of hydration of reinforced concrete as an indicator of bond development at the steel–concrete interface. Cem Concr Res. 2010;40:1697–703.

    Article  CAS  Google Scholar 

  35. Ministry of Construction. Code for design of concrete structures: GB/T 50010-2010[M]. Beijing: China Architecture and Building Press; 2011.

    Google Scholar 

Download references

Acknowledgements

The authors would like to acknowledge the support by the Academic Research Council of Australia Discovery Projects (Grant no. DP180104035) and the School Enterprise Cooperation Project of Zhong Dian Jian Ji Jiao Expressway Investment Development Co., Ltd.

Funding

The research was supported by the Academic Research Council of Australia Discovery Projects (Grant no. DP180104035) and the National Natural Science Foundation of China (Grant No. 51627812, No. 51808183).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Li Wang.

Ethics declarations

Conflict of interest

The authors declare that they have no conflicts of interest.

Ethical approval

This article does not contain any studies with human participants or animals performed by any of the authors.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, M., Zhang, Q., Tan, Z. et al. Investigation of steel wire mesh reinforcement method for 3D concrete printing. Archiv.Civ.Mech.Eng 21, 24 (2021). https://doi.org/10.1007/s43452-021-00183-w

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s43452-021-00183-w

Keywords

Navigation