Abstract
In this article, numerical simulations are used to study the bonding of ceramic–metal interfaces as well as ceramic-reinforced metal matrix composites (MMCs). For the design of the geometrical model of the MMC, the reinforcement is considered to be discontinuous (MMCD) and it consists of particles in which their distribution is homogeneous within the composite material. As a consequence of the existence of residual stresses in the material, there will be higher compressive stresses in the reinforcement and higher differences of stress values between the matrix and the reinforcement than those found without them. The novelty of this research lies in the fact that through the knowledge of the stress states at a given distance from the interface, the manufacturing processes of the MMCs could actually be improved. After the simulations, it is observed that the reinforcement is compressed due to the difference between the two thermal expansion coefficients of the constituent materials. The matrix is also compressed in the incident zone longitudinal to the reinforcement and in the zone surrounding the fibre in the radial direction. However, the matrix is tensioned in the longitudinal direction parallel to the reinforcement and in the transverse direction around the particle.
Similar content being viewed by others
References
Aman S, Tomas J, Müller P, Kalman H, Rozenblat Y (2011) The investigation of breakage probability of irregularly shaped particles by impact tests. KONA Powder Particle J 29:224–235. https://doi.org/10.14356/kona.2011023
Amirkhanlou S, Ketabchi M, Parvin N, Khorsand S, Bahrami R (2013) Accumulative press bonding; a novel manufacturing process of nanostructured metal matrix composites. Mater Des 51:367–374. https://doi.org/10.1016/j.matdes.2013.04.032
Arunachalam R, PK Krishnan (2021) Compressive response of aluminum metal matrix composites. In: Encyclopedia of Materials: Composites. Elsevier Ltd., pp. 1–21. https://doi.org/10.1016/B978-0-12-803581-8.11818-1
Balokhonov R, Romanova V, Schwab E, Zemlianov A, Evtushenko E (2021) Computational microstructure-based analysis of residual stress evolution in metal-matrix composite materials during thermomechanical loading. Facta Univ Series: Mech Eng 19(2):241–252. https://doi.org/10.22190/FUME201228011B
Balokhonov R, Romanova V, Zinovieva O, Zemlianov A (2022) Microstructure-based analysis of residual stress concentration and plastic strain localization followed by fracture in metal-matrix composites. Eng Fract Mech. https://doi.org/10.1016/j.engfracmech.2021.108138
Chen JP, Gu L, He GJ (2020a). A review on conventional and nonconventional machining of SiC particle-reinforced aluminium matrix composites. Adv Manufact. Shanghai University. https://doi.org/10.1007/s40436-020-00313-2
Chen J, Chu J, Jiang W, Yao B, Zhou F, Wang Z, Zhao P (2020b) Experimental and numerical simulation to study the reduction of welding residual stress by ultrasonic impact treatment. Materials https://doi.org/10.3390/ma13040837
Chen ZY, Li GY, Wei KM, Wu LQ, Zhu YM (2021) Ultimate state and probability of particle breakage for rockfill materials based on fractal theory. Yantu Gongcheng Xuebao/Chinese J Geotech Eng 43(7):1192–1200. https://doi.org/10.11779/CJGE202107003
Das S, Chandrasekaran M, Samanta S, Kayaroganam P, Paulo Davim J (2019) Fabrication and tribological study of AA6061 hybrid metal matrix composites reinforced with SiC/B4C nanoparticles. Ind Lubr Tribol 71(1):83–93. https://doi.org/10.1108/ILT-05-2018-0166
Du W, Bai Q, Zhang B (2018) Machining characteristics of 18Ni-300 steel in additive/subtractive hybrid manufacturing. Int J Adv Manuf Technol 95(5–8):2509–2519. https://doi.org/10.1007/s00170-017-1364-0
Everaerts J, Salvati E, Uzun F, Romano Brandt L, Zhang H, Korsunsky AM (2018) Separating macro- (Type I) and micro- (Type II+III) residual stresses by ring-core FIB-DIC milling and eigenstrain modelling of a plastically bent titanium alloy bar. Acta Mater 156:43–51. https://doi.org/10.1016/j.actamat.2018.06.035
Fu H, Dönges B, Krupp U, Pietsch U, Fritzen CP, Yun X, Christ HJ (2021) Evolution of the residual stresses of types I, II, and III of duplex stainless steel during cyclic loading in high and very high cycle fatigue regimes. Int J Fatig. https://doi.org/10.1016/j.ijfatigue.2020.105972
Ge J, Ma T, Han W, Yuan T, Jin T, Fu H, Lin J (2019) Thermal-induced microstructural evolution and defect distribution of wire-arc additive manufacturing 2Cr13 part: Numerical simulation and experimental characterization. Appl Therm Eng. https://doi.org/10.1016/j.applthermaleng.2019.114335
Gigliotti M (2016) Residual thermal strains and stresses in organic matrix composite materials. J Therm Stresses 39(6):667–703. https://doi.org/10.1080/01495739.2016.1169130
González Lezcano R, Essa YE, Pérez-Castellanos JL (2003) Numerical analysis of interruption process of dynamic tensile tests using a Hopkinson bar. In Journal De Physique. IV : JP (Vol. 110, pp. 565–570). EDP Sciences. https://doi.org/10.1051/jp4:20020753
González-Lezcano RA, Del Río JM (2015) Numerical analysis of the influence of the damping rings’ dimensions on interrupted dynamic tension experiment results. J Strain Anal Eng Des 50(8):594–613. https://doi.org/10.1177/0309324715601550
González-Lezcano RA, Del Río Campos JM (2019) Numerical analysis of the influence of the damping rings’ thickness on interrupted dynamic tension results using SiC-reinforced ZC71 magnesium alloy specimens. Mech Sci 10(1):169–186. https://doi.org/10.5194/ms-10-169-2019
González-Lezcano RA, López-Fernández E, Cesteros-García S, Sanglier-Contreras G (2020) Influence of the fastening between thread–test samples in the stress–strain curves in tensile dynamic tests. J Braz Soc Mech Sci Eng. https://doi.org/10.1007/s40430-019-2131-y)
Han S, Zhang Z, Liu Z, Zhang H, Xue D (2020) Investigation of the microstructure and mechanical performance of bimetal components fabricated using CMT-based wire arc additive manufacturing. Mater Res Exp. https://doi.org/10.1088/2053-1591/abcb4b
Hu W, Huang Z, Wang Y, Li X, Zhai H, Zhou Y, and Chen L (2021) Layered ternary MAX phases and their MX particulate derivative reinforced metal matrix composite:a review. J Alloys Compds. Elsevier Ltd. https://doi.org/10.1016/j.jallcom.2020.157313
Huang SJ, Ali AN (2019) Experimental investigations of effects of SiC contents and severe plastic deformation on the microstructure and mechanical properties of SiCp/AZ61 magnesium metal matrix composites. J Mater Process Technol 272:28–39. https://doi.org/10.1016/j.jmatprotec.2019.05.002
Hussain A-A, Mohammed J, Al-Rasiaq AA, Al-Jaafari MAA (2017) 43 Effect of cryogenic treatments on mechanical properties of 7075 aluminum alloy matrix/Al2O3 particles reinforced composites. Int J Eng Res Modern Edu 525(1):2455–4200
Kalaiselvan K, Dinaharan I, and Murugan N (2021) Routes for the joining of metal matrix composite materials. In Encyclopedia of Materials: Composites (pp. 652–670). Elsevier. https://doi.org/10.1016/b978-0-12-803581-8.11899-5
Krishnan PK, Arunachalam R, Husain A, Al-Maharbi M (2021) Studies on the influence of stirrer blade design on the microstructure and mechanical properties of a novel aluminum metal matrix composite. J Manuf Sci Eng Trans ASME 143:1–13. https://doi.org/10.1115/1.4048266
Kumar S, Curtin WA (2007) Crack interaction with microstructure. Mater Today. https://doi.org/10.1016/S1369-7021(07)70207-9
Kunčická L, Macháčková A, Lavery NP, Kocich R, Cullen JCT, Hlaváč LM (2020) Effect of thermomechanical processing via rotary swaging on properties and residual stress within tungsten heavy alloy. Int J Refract Metals Hard Mater. https://doi.org/10.1016/j.ijrmhm.2019.105120
Lezcano RG, del Río J (2017) Influence of damping ring material on dynamic tensile tests. Int J Eng Technol 9(2):1107–1120. https://doi.org/10.21817/ijet/2017/v9i2/170902253
Liu S, Li Y, Chen P, Li W, Gao S, Zhang B, and Ye F (2017) Residual stresses and mechanical properties of Si3N4/SiC multilayered composites with different SiC layers. Boletin de La Sociedad Espanola de Ceramica y Vidrio. Sociedad Espanola de Ceramica y Vidrio. https://doi.org/10.1016/j.bsecv.2016.11.003
Logesh K, Bupesh Raja VK (2017) Experimental studies on impact strength of aa5052-mwcnt/ldh reinforced hybrid fibre metal laminate. Int J Mech Eng Technol 8(7):784–794
Magally K, Romero V, Arturo C, Ávila B (2016) Mathematical modeling of phase transformations and residual stress in a thermomechanical heat treatment in AISI 1045 steel by FEM. Int J Eng Res Sci 2(7):118–126
Moreno CM, Sanchez JM, Ardila LC, Molina Aldareguia JM (2009) Determination of residual stresses in cathodic arc coatings by means of the parallel beam glancing X-ray diffraction technique. Thin Solid Films 518(1):206–212. https://doi.org/10.1016/j.tsf.2009.07.011
Ong FS, Rheingans B, Goto K, Tobe H, Ohmura T, Janczak-Rusch J, Sato E (2021) Residual stress induced failure of Ti-6Al-4V/Si3N4 joints brazed with Ag-Cu-Ti filler: the effects of brazing zone’s elasto-plasticity and ceramics’ intrinsic properties. J Eur Ceram Soc 41(13):6319–6329. https://doi.org/10.1016/j.jeurceramsoc.2021.06.038
Patil NA, Pedapati SR, Mamat OB, Lubis HS, A. M. (2020) Effect of SiC/fly ash reinforcement on surface properties of aluminum 7075 hybrid composites. Coatings. https://doi.org/10.3390/COATINGS10060541
Ramanathan A, Krishnan PK, Muraliraja R (2019) A review on the production of metal matrix composites through stir casting—Furnace design, properties, challenges, and research opportunities. J Manuf Process. https://doi.org/10.1016/j.jmapro.2019.04.017
Sackey EK, Smith GD (2009) Empirical distribution models for slenderness and aspect ratios of core particles of particulate wood composites. Wood Fiber Sci 41(3):255–266
Salvati E, Korsunsky AM (2017) An analysis of macro-and micro-scale residual stresses of type I, II and III using FIB-DIC micro-ring-core milling and crystal plasticity FE modelling. Int J Plast 98:123–138. https://doi.org/10.1016/j.ijplas.2017.07.004
Senthil S, Raguraman M, and Manalan DT (2020) Manufacturing processes & recent applications of aluminium metal matrix composite materials: a review. In Materials Today: Proceedings (Vol. 45, pp. 5934–5938). Elsevier Ltd. https://doi.org/10.1016/j.matpr.2020.08.792
Shankar KV, Chandroth AM, Ghosh KJA, Sudhin CB, Pai AS, Biju A, Sriram KR (2020) Investigation of SiC particle size variation on the tribological properties of Cu-6Sn-SiC composite. Arch Foundry Eng 20(4):133–138. https://doi.org/10.24425/afe.2020.133359
Shi W, Zhang H, Zhang G, and Li Z (2006) Modifying residual stress and stress gradient in LPCVD Si3N4 film with ion implantation. Sens Actuators, A: Physical, 130–131(SPEC. ISS.), 352–357. https://doi.org/10.1016/j.sna.2005.10.008
Shin H, Park JS, Hong KS, Jung HS, Lee JK, Rhee KY (2007) Physical origin of residual thermal stresses in a multilayer ceramic capacitor. J Appl Phys. https://doi.org/10.1063/12713364
Shokrieh MM (2014) Residual stresses in composite materials. Residual stresses in composite materials (pp. 1–384). Elsevier Ltd. https://doi.org/10.1533/9780857098597
Sidhu SS, Batish A, Kumar S (2015) Analysis of residual stresses in particulate reinforced aluminium matrix composite after EDM. Mater Sci Technol (united Kingdom) 31(15):1850–1859. https://doi.org/10.1179/1743284715Y.0000000033
Sijo MT, Jayadevan KR (2016) Analysis of stir cast aluminium silicon carbide metal matrix composite: a comprehensive review. Procedia Technol 24:379–385. https://doi.org/10.1016/j.protcy.2016.05.052
Soleymani Shishvan S, Asghari AH (2017) Effects of particle shape and size distribution on particle size-dependent flow strengthening in metal matrix composites. Sci Iranica 24(3):1091–1099. https://doi.org/10.24200/sci.2017.4091
Stanković SB, Popović DM, Poparić GB (2019) Thermal properties of directionally oriented polymer fibrous materials as a function of fibre arrangement at mesoscopic level. Therm Sci 23:3117–3127. https://doi.org/10.2298/TSCI181011105S
Sun H, Zeng Y, Ye Y, Chen X, Zeng T (2020) Abnormal size effect of particle breakage probability under repeated impacts. Powder Technol 363:629–641. https://doi.org/10.1016/j.powtec.2020.01.026
Suo Y, Deng Z, Wang B, Gong Y, Jia P (2021) Constitutive model of metal matrix composites at high strain rates and its application. Mater Today Commun. https://doi.org/10.1016/j.mtcomm.2021.102328
Tavares LM, de Carvalho RM, Bonfils B, de Oliveira ALR (2020) Back-calculation of particle fracture energies using data from rotary breakage testing devices. Min Eng. https://doi.org/10.1016/j.mineng.2020.106263
Tian J, Xu P, Liu Q (2020) Effects of stress-induced solid phase transformations on residual stress in laser cladding a Fe-Mn-Si-Cr-Ni alloy coating. Mater Design. https://doi.org/10.1016/j.matdes.2020.108824
Uzi A, Levy A (2021) Energy absorption in particle breakage under impact load. Powder Technol 377:308–323. https://doi.org/10.1016/j.powtec.2020.08.061
Wady AF, Paleari AG, Queiroz TP, Margonar R, Shahdad SA, Kennedy JG, Elsanadedy HM (2003) Bond strength of repaired composites with different surface. J Prosthet Dentistry
Wang Z, Denlinger E, Michaleris P, Stoica AD, Ma D, Beese AM (2017) Residual stress mapping in Inconel 625 fabricated through additive manufacturing: method for neutron diffraction measurements to validate thermomechanical model predictions. Mater Des 113:169–177. https://doi.org/10.1016/j.matdes.2016.10.003
Wang T, Zhang J, Lee W, Ivas T, Leinenbach C (2019) Numerical analysis on the residual stress distribution and its influence factor analysis for Si3N4/42CrMo brazed joint. Simul Model Pract Theory 95:49–59. https://doi.org/10.1016/j.simpat.2019.04.007
Xiong Y, Wang W, Shi Y, Jiang R, Shan C, Liu X, Lin K (2021) Investigation on surface roughness, residual stress and fatigue property of milling in-situ TiB2/7050Al metal matrix composites. Chin J Aeronaut 34(4):451–464. https://doi.org/10.1016/j.cja.2020.08.046
Yang C, Hu C, Xiang C, Nie H, Gu X, Xie L, He J, Zhang W, Luo J (2021) Interfacial superstructures and chemical bonding transitions at metal-ceramic interfaces. Sci Adv. https://doi.org/10.1126/SCIADV.ABF6667)
Zemlianov AV, Evtushenko EP, and Balokhonov RR (2020) Numerical simulation of deformation and fracture of metal-matrix composites with considering residual stresses. PNRPU Mech Bull 2020(4):86–96. https://doi.org/10.15593/perm.mech/2020.4.08
Zhang XX, Xiao BL, Andrä H, Ma ZY (2015) Multi-scale modeling of the macroscopic, elastic mismatch and thermal misfit stresses in metal matrix composites. Compos Struct 125:176–187. https://doi.org/10.1016/j.compstruct.2015.02.007
Zhang X, Zhang B, Mu Y, Shao S, Wick CD, Ramachandran BR, Meng WJ (2017) Mechanical failure of metal/ceramic interfacial regions under shear loading. Acta Mater 138:224–236. https://doi.org/10.1016/j.actamat.2017.07.053
Zhao Y, Jing J, Chen L, Xu F, and Hou H (2021) Current research status of interface of ceramic-metal laminated composite material for armor protection. Jinshu Xuebao/Acta Metallurgica Sinica. Chinese Academy of Sciences. https://doi.org/10.11900/0412.1961.2021.00051
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
González-Lezcano, R.A., del Río-Campos, J.M. & Awad Parada, T. Influence of Thermal Residual Stresses on the Behaviour of Metal Matrix Composite Materials. Iran J Sci Technol Trans Mech Eng 47, 1903–1922 (2023). https://doi.org/10.1007/s40997-023-00601-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40997-023-00601-9