1 Introduction

Studies on trace elements in coals have attracted much scientific interest worldwide, not only because of detrimental health hazards and related environmental problems by utilization of coal (Finkelman 1995; Dai et al. 2012a; Equeenuddin 2015), but also because of economically valuable elements contained in the coal and coal bearing strata (Seredin and Finkelman 2008; Dai et al. 2015; Franus et al. 2015). The concentrations, distribution and modes of occurrence of trace elements in coal is mainly influenced by geological factors like depositional environment and other physical and biogeochemical factors during its formation (Hower et al. 2007; Li et al. 2016). Dai et al. (2012b) attributed the enrichment of trace elements in Chinese coal to various processes which include source-rock controlled, marine environment-controlled, hydrothermal fluid controlled (including magmatic-, low temperature hydrothermal fluid-, and submarine-exhalation controlled subtypes), groundwater-controlled, and volcanic-ash-controlled. The study of trace elements in coal provides information about depositional environment as well as it is important in anticipating the behavior of the toxic elements during coal cleaning, combustion, and leaching (Finkelman 1994; Wang et al. 2003).

In India, coal is not only main source of energy, but also the foundation of country’s economic and social development. Besides, India is the third largest coal producer next to China and the USA (World Energy Statistics 2014). According to Coal India Vision-2025, production of coal was about 6 million tons per year at the beginning of the 20th century and is expected to grow to 1267 Mt by year 2024–2025. Thus, the interest on coal research in our country has been growing widely. The quantitative data on trace elements of various Gondwana coal (Mukherjee et al. 1981, 1988; Singh et al. 1983; Pareek and Bardhan 1985; Mohanty et al. 2001) and Tertiary coals (Mukherjee et al. 1981; Mukherjee and Srivastava 2005; Baruah et al. 2003; Sahoo et al. 2014) are available. However very few data on the modes of occurrence of trace elements are available in the West Bokaro coalfield, which is one of biggest Gondwana coalfields based on its areal extent, number and thickness of coal seams and reserves of coking coals (Pareek and Bardhan 1985). In the present study, coal samples from the West Bokaro coalfield were studied with the aim for investigating their mineralogy, organic functional groups, and total concentration of metals and their modes of occurrence. This paper may advance the knowledge on the trace elements in the coal seams and help in accessing the environmental impacts of this coalfield.

2 Geological setting

West Bokaro coalfield, located in Hazaribad district, Jharkhand, forms a part of Son-Damodar basin. The total reserve is about 5103 million tonnes with medium grade coking properties. It is a narrow basin with a maximum width of 11.3 km, from north to south and extends over a length of about 64 km from Chirudih (23°46′ and 86°05′) on the east to Kodme (23°44′ and 85°25′) on the west. The geological map of the West Bokaro coalfield is given in Fig. 1. The Archaean rocks form the basement for deposition of the sediments of the West Bokaro basin. The basin is characterized by deposition of glacial Talchir-boulder Formation at the base followed by fluvial sedimentation of conglomerate, grit, sandstones, shales and coal of Karharbari and Barakar formations, ironstone shale, cyclic sedimentation of sandstones, shales and coal of Raniganj Formation, psammopelitic rocks of Panchet Formation, and sandstone and shale of Supra-Panchet Group occurs at the top (Gupta et al. 2002). This Permian coal of bituminous rank is mainly associated with the Barakar Formation. West Bokaro coalfield consists of 13 number of coal seam of various thickness. Among them seam III, IV, V, VA, VI and VII are the most persistent and productive. Large scale intrusions of lamproitic and lamprophyric types of dykes and sills are observed in the Barakar Formation (Gupta et al. 2002). The ash and moisture content in the West Bokaro coals varies from 23 % to 33.78 wt% and 1.28 % to 2.09 wt% respectively. The volatile content of these coals varies between 22.85 % and 25.52 wt% while the fixed carbon ranges between 38.7 % and 52.06 wt%. Ultimate analysis shows that carbon content varies from 8.21 % to 85.46 wt%, hydrogen from 0.19 % to 5.1 wt%, total sulphur from 0.78 to 0.9 wt%, nitrogen from 1.2 % to 1.58 wt%, and oxygen from 6.82 % to 8.29 wt% (Singh et al. 2015).

Fig. 1
figure 1

Geological map of the West Bokaro Coalfield

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3 Materials and methods

Coal samples were collected from the Topa (Seam III, IV, V, VI and VII), Kedla (Seam IV, V, VI and VII) and Parej collieries (Seam III and IV) located in the West Bokaro coalfield by channel method. Samples were air dried, powdered and sieved (−63 μm) immediately and kept in sealed polyethylene packets for nearly a month in the laboratory for further study. Mineralogy of coal was studied by X-ray diffraction (XRD) (Philips PW-1830) using whole coal at room temperature. The XRD data were collected at very slow scan of 2°/min with a step size of 0.05° in a wide range of Bragg’s angle 2θ (10° ≤ 2θ ≤ 70°) using Cu-Kα radiation (λ = 1.5418 Å). The X-ray tube was operated at 40 kv and 40 mA. Bulk chemical analysis of the coal samples was carried out using Atomic Absorption Spectrophotometer (AAS) (PerkinElmer Analyst200) following the digestion of whole coal sample. Microwave acid digestion of coal (1 g) using HNO3 (8 mL), HF (2 mL) and H2O2 (1 mL) was done at 200 °C. Whole coal samples were used as there should not be any loss of significant concentration of elements bound with organic matter. Standard reference material of sub-bituminous coal (SRM 1635) was used to measure the accuracy of the AAS result, and analytical error was found to be within ±10 %. The organic functional groups present in coal were determined by Fourier transform infrared (FTIR) spectroscopy on pressed pellets of whole coal mixed with KBr. The FTIR spectra of whole coal were obtained in the wavenumber range 400–4000 cm−1 using NEXUS 870 FTIR (Thermo Nicolet) in humid-free atmosphere at room temperature.

4 Results and discussion

4.1 Mineralogy

The XRD pattern of the whole coal from the West Bokaro coal is given in Fig. 2. This indicates that quartz and kaolinite as dominant mineral phases in coal while siderite, illite and analcime occur as intermediate phases. Calcite, dolomite and pyrite occur in minor amounts in this coal. The FTIR spectrum of coal is given in Fig. 3. Most of the peaks between 1100 and 400 cm−1 can be assigned to clay minerals such as kaolinite, illite and the montmorillonite group. The distinct peak at 1171, 1026, 1008, 533 and 469 cm−1 in the FTIR pattern can be attributed to these mineral groups. The Si–O–Si stretching vibration causes absorption at 1026 and 1008 cm−1. The Si–O bending vibration contributes to the strong absorption at 533 and 469 cm−1. Both these peaks can also be due to the presence of ionic sulphates. A weak absorption at 1171 cm−1 in the FTIR spectra can be ascribed to the presence of mineral quartz. A weak absorption due to pyrite at 420 cm−1 is also observed. West Bokaro coal shows that O–H stretching vibrations are situated at 3701 and 3621 cm−1. The peaks for O–H groups at 3600–3800 cm−1 appear to be for those associated with clay minerals (Georgakopoulos et al. 2003). As observed by XRD, FTIR also confirmed the dominant of quartz and clay minerals like kaolinite and illite.

Fig. 2
figure 2

XRD pattern of the whole coal from seam IV of Parej

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Fig. 3
figure 3

FTIR spectrum of the whole coal from seam VII of Topa

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4.2 Organic functional groups in coal

Information on various organic groups present in coal is very important because most elements bind with them (Swaine 1995), adsorb and/or form various complexes with carboxyl and phenol groups (Murakami et al. 1995). FTIR is widely used to delineate carbohydrogenated structures (aromatic and aliphatic) and heteroatomic functions (mainly oxygenated), as well as detect various minerals (Ibarra et al. 1996; Georgakopoulos et al. 2003).

FTIR spectra bands were assigned based on the standard patterns of coal (Guo et al. 1996; Saikia et al. 2007). A broad absorption band is observed at 3411 cm−1 in the coal, which may be due to the presence of N–H and O–H groups. The weak peak at 3030 cm−1 is due to aromatic CH stretching. The sharp peak of medium intensity at 2909 and 2853 cm−1 may be assigned to aliphatic and alicyclic CH3, CH2 and CH groups although the major contribution is expected to be due to CH2 groups. The intensity of peak at 2909 cm−1 is greater than the peak 2853 cm−1 indicates the presence of long aliphatic chains in the coal. The sharp and strong peak around 1600 cm−1 is assigned to aromatic C=C, vinylic C=C and possibly due to other O-containing functional groups. The oxygen containing functional groups found in coal specifically include phenols and alcohols, ethers, carboxylic acid and carbonyls. A strong band at 1438 cm−1 was observed, and it is mostly due to CH3 asymmetric deformation and CH2 group in bridges but may also be partly due to aromatic C=C and strongly hydrogen bonded O–H groups. The band at 1373 cm−1 is mainly caused due to CH3 symmetric deformation while –CH3 and –CH2 in cyclic structures may also partially contribute to this band. Intensity of this peak is lower than the peak at 1438 cm−1 indicating that the methylene as long side chains. The band between 912 and 751 cm−1 has been assigned to aromatic structures. The peak band at 695 cm−1 appears in the coal could possibly be due to C–S bond. These absorption bands are most useful in determining the aromatic ring structure of a coal.

4.3 Trace elements in coal

4.3.1 Concentration of metals and their enrichment

Concentrations of metals in West Bokaro coal are given in Table 1. Manganese has the maximum concentration (7.6–483.4 mg/kg) in coal which is followed by V (46.6–178.0 mg/kg), Cu (28.0–68.1 mg/kg), Cr (14.2–85.5 mg/kg), Zn (5.25–70.4 mg/kg), Ni (13.0–31.6 mg/kg), Co (10.8–28.4 mg/kg), As (4.4–15.5 mg/kg) and Cd (0.3–3.0 mg/kg). Analysis result for different elements in coal shows that average concentrations of Ni, Cr and Zn are much below than the Indian coal average where as much higher than that of world coal average (Yudovich and Ketris 2005, 2006). In case of Mn though the concentration varies widely; most of the samples recorded lower value than the Indian and world average. The concentration of As is also much above the Indian average concentration in most of the sample though in some coal it exceeds the world average. The concentrations of Cd, Co, Cu and V are found to be much higher than that of Indian and World average.

Table 1 Trace Elements concentration at the West Bokaro coal in mg/kg (whole coal basis) and compared with clark value (CV), Indian and world average, and lower Gondwana permian coal
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Enhancement of many trace metals in coal can be attributed to geological and geochemical processes during its formation as well as through various epigenetic processes (Dai et al. 2012b). The extent to which coal becomes enriched with a given element can be indicated by calculating the ratio of concentration of element in coal to its average concentration into earth’s crust. This ratio is defined as enrichment factor (EF) where “Clarke value” is an indicator of average concentration of an element in the earth crust. Enrichment factor less than one (<1) implies depletion and more than one (>1) indicates an enrichment of a trace element in the coal relative to its crustal abundance. It is quite clear that Cd and As have been distinctly enriched; Cu and V just enriched; while Cr, Cu, Mn, Ni and Zn have been depleted as shown in Table 1. In comparison to the average concentration of metals in Lower Gondwana (Permian) coal of India, it is observed that West Bokaro coal has higher concentration of Cu, As, Co and V.

4.3.2 Mode of occurrence of metals

The mode of occurrence of an element is a description of the manner in which an element is chemically bound in the host material. In coal, elements can be associated with the inorganic constituents (minerals) occurring as or in silicates, sulphides, oxides, carbonates, phosphates, sulphates, etc., or with the organic constituents in a variety of less well defined ways (Finkelman 1994). The element’s modes of occurrence can strongly influence its behavior during coal cleaning, weathering, leaching, combustion, and conversion. Some elements are present in coal both in organic and inorganic forms. These different modes of occurrence will cause the element to behave differently during coal cleaning and coal combustion, and thus will have different environmental and human health impacts (Finkelman 2004). Therefore, information on modes of occurrence of metals needs to be carefully considered.

Organic and/or inorganic affinity of an element has been related to its relation with ash content. An element in broad and general terms is considered organically bound if its concentration maintains almost the same level or decrease with increasing ash content, but it is considered inorganically bound if its concentration in coal increases with increasing ash content (Goodarzi 1988). The correlation coefficient among the metals is given in Table 2.

Table 2 Pearson’s correlation matrix among various trace elements and ash yield
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Copper (r = 0.59) and Cr (r = 0.57) have significant positive correlation with ash yield. This indicates that they are associated mostly with the inorganic fraction. Copper is commonly associated with mineral matter in the form of chalcopyrite, which is most frequent accessory sulphide mineral in coal, and pyrite (Swaine 1995). However, occurrence of Cu with organic matter is reported from the low rank coal (Miller and Given 1978). Mode of occurrence of Cr in coal is not confirmed with certainty. Some of the studies reported the occurrence of Cr with organic matter, others concluded dual affinity and some ascertain regarding inorganic occurrence. Clay minerals (illite/mixed clay), pyrite and hematite were found to be the host for Cr (Finkelman 1994; Goodarzi 2002). Chromium appears to be associated with organic matter as Cr3+ and with chromite in some coal. Dendogram also reveals that Cu and Cr are highly correlated with each other and with ash content (Fig. 4).

Fig. 4
figure 4

Dendogram for ash content and trace elements prepared by Ward link method

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In the West Bokaro coalfield, Ni shows very insignificant positive correlation (r = 0.11) with ash content. Therefore, it is inferred that Ni shows dual affinity. Singh et al. (1983) and Mukherjee et al. (1988) observed negative relationship for Ni with ash content and argued in favour of its affinity towards organic fractions in lower Gondwana coals in India. Swaine (1980) also concluded that there is enough evidence in support to link Ni with organic constituents although Swaine (1995) indicated that Ni might be associated with both the organic and inorganic components of coal. Very good correlation between Ni and Cr indicates that Ni might be associated partly with clay minerals (r = 0.49).

Sulphide minerals or fine-grained sulphides in clay and organic matter in coal are major source of Co in coal (Singh et al. 1983). However, Co in some coal may be associated with organic matter (Goodarzi 2002). In West Bokaro coal, Co has significantly negative correlation with ash yield, which ascertain its organic association. Manganese mainly occurs as solid solution in carbonates with small amounts associated with clay and pyrite (Finkelman 1994). In low rank coal Mn also found to be organically bound with carboxylic acid (Swaine 1990). Though Mn shows negative correlation with ash yield, it is not significant. Therefore, it reflects that Mn has dual affinity. Also Co shows significant positive correlation with Ni (r = 0.46), which is supposed to form organic complex. Negative relationship of Co and Mn with ash content, and proximity between Co and Mn is clearly depicted in dendogram (Fig. 4). Singh et al. (1983) and Mukherjee et al. (1988) suggested that both Co and Mn forming organo-mettalic complex in lower Gondwana coal.

Arsenic, Cd, Zn and V show positive correlation with ash yield though not significantly. It indicates that they have dual affinity i.e. partly occur with mineral matter and partly with organic part of coal. Arsenic in coal commonly occurs with pyrite (Finkelman 1994; Dai et al. 2005), sometimes with clays (Swaine 1990), carbonates (Finkelman 1994) and arsenic bearing minerals such as realgar, orpiment and arsenopyrite (Ding et al. 2001). In some instances, organic association of As is also confirmed (Finkelman et al. 1990; Zhao et al. 1998). Cadmium occurs predominantly in sphalerite (Gluskoter and Lindahl 1973). However, occurrence of Cd in clay, carbonates and pyrite are also ascertained. In this study as there is no significant positive relation exists between Cd and Zn; therefore, sphalerite as the source for Cd can be ignored. Zinc in most coal is generally associated with sulphides such as sphalerite and pyrite (Finkelman 1995; Hower et al. 2008). There are some studies which reported that Zn is association with aluminosilicate (Zhou et al. 2010). Zinc has very strong positive correlation with Ni, which indicates that there may be possible occurrence with clay minerals along with organic complex. Organic association of Zn is also recorded (Karayigit et al. 2001). Fikelman (1981) observed that V mostly occurs with kaolinite and illite; Miller and Given (1978) showed the organic occurrence. Both organic and inorganic association of V is reported from the north-eastern coal of India and Hungarian coal (Szilagyi 1971; Mukherjee and Srivastava 2005). From Table 2 and dendogram it is well understood that V is closely associated with As and Cu, which ascertain its dual affinity.

5 Conclusions

The study indicates that both As and Cd are highly enriched in West Bokaro coal though Cu and V slightly enriched. Cobalt, Mn, Ni, Cr and are depleted in coal. Concentration of As, Cd, Co, Cu and V are higher than both world and Indian averages. Quartz and kaolinite occur as dominant mineral phases in this coalfield. FTIR pattern suggests organic structures primarily containing aromatic nuclei, aliphatic side chain and some oxygen containing groups. Both Cu and Cr are inferred to be associated mostly with mineral matter; whereas Co is dominantly present with its organic form. However, Cd, Mn, Ni, Zn, As and V have shown both organic and inorganic association.