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Thermal Analysis of 3J33 Grinding Under Minimum Quantity Lubrication Condition

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Abstract

With the increasing requirements of environmental protection, energy conservation, and low consumption, minimum quantity lubrication (MQL) technology has attracted people’s attention. In the grinding process, the cooling performance of MQL has always been the focus. In this study, considering the influence of the grinding wheel speed, grinding fluid flow rate, and gas pressure on the useful flow rate, the MQL grinding cooling performance was studied and analyzed, and the MQL grinding heat transfer coefficient model, grinding energy partition model and grinding temperature calculation model were established. Grinding experiments were carried out with maraging steel 3J33 as the experimental object, of which the results verified the accuracy of the model. The error of temperature calculation model is 9.45%. The influence of different parameters on the surface processing quality of the workpiece was studied through experimental results. The results show that the grinding wheel speed and gas pressure have a more significant influence on the useful flow rate of the grinding fluid. The grinding fluid flow rate but significant impact on the surface quality of the workpiece.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (Grant number 51705323).

Funding

The National Natural Science Foundation of China (Grant number 51705323).

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Authors and Affiliations

  1. College of Mechanical Engineering, University of Shanghai for Science and Technology, 330, Mechanical Engineering Academic Building, 516 Jungong Road, Shanghai, 200093, China

    Zishan Ding, Jian Sun, Weicheng Guo & Xiaohui Jiang

  2. College of Mechanical Engineering, Donghua University, Shanghai, 200093, China

    Chongjun Wu

  3. George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, 30332, USA

    Steven Y. Liang

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  1. Zishan Ding
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  2. Jian Sun
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  3. Weicheng Guo
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  4. Xiaohui Jiang
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  6. Steven Y. Liang
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Contributions

ZD: conceptualization; investigation; resources; methodology; writing—reviewing and editing; project administration; funding acquisition. JS: investigation; data curation; formal analysis; methodology; validation; writing—original draft; writing—reviewing and editing. WG: investigation; data curation; formal analysis; writing—reviewing and editing. XJ and CW: validation; resources. SYL: supervision.

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Correspondence to Weicheng Guo.

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Ding, Z., Sun, J., Guo, W. et al. Thermal Analysis of 3J33 Grinding Under Minimum Quantity Lubrication Condition. Int. J. of Precis. Eng. and Manuf.-Green Tech. 9, 1247–1265 (2022). https://doi.org/10.1007/s40684-021-00391-y

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