Abstract
This paper discusses the experimental characterization on micro-drilling process of titanium alloy (Ti-6Al-4V), which is one of representative difficult-to-cut materials, with the nanofluid minimum quantity lubrication (nMQL). The miniaturized machine tool system is set up, and then, a series of micro-drilling experiments are performed under compressed air (CA), pure MQL and nMQL for a comparison. For the nanofluid, nanodiamond particles with the sizes of 35 nm and 80 nm are chosen, and the base fluid is vegetable oil. For the micro-drilling process, an uncoated carbide twist drill having the diameter of 300 μm is used for drilling holes in the titanium alloy workpiece. The experimental results show that the nMQL can reduce the drilling torques and thrust forces, but its effect is more obvious at a low feed rate (10 mm/min). In addition, the edge corner radii and hole circularity errors are significantly reduced in the case of small size (35 nm) and high weight concentration (0.4 wt. %) of the nanodiamond particles at the low feed rate. It is also found that the nMQL effectively mitigates chip adhesion of drill tool and burr of drilled holes.
Similar content being viewed by others
References
Zhang, P., Churi, N., Pei, Z. J., and Treadwell, C., “Mechanical Drilling Processes for Titanium Alloys: A Literature Review,” Machining Science and Technology, Vol. 12, No. 4, pp. 417–444, 2008.
Sharif, S. and Rahim, E. A., “Performance of Coated-and Uncoated-Carbide Tools when Drilling Titanium Alloy-Ti-6Al4V,” Journal of Materials Processing Technology, Vol. 185, No. 1, pp. 72–76, 2007.
Veiga, C., Davim, J., and Loureiro, A., “Review on Machinability of Titanium Alloys: The Process Perspective,” Review on Advanced Materials Science, Vol. 34, pp. 148–164, 2013.
Nguyen, T., Nguyen, D., Howes, P., Kwon, P., and Park, K.-H., “Minimum Quantity Lubrication (MQL) Using Vegetable Oil with Nano-Platelet Solid Lubricant in Milling Titanium Alloy,” Proc. of International Manufacturing Science and Engineering Conference on American Society of Mechanical Engineers, 2015.
Nguyen, T. K., Do, I., and Kwon, P., “A Tribological Study of Vegetable Oil Enhanced by Nano-Platelets and Implication in MQL Machining,” Int. J. Precis. Eng. Manuf., Vol. 13, No. 7, pp. 1077–1083, 2012.
Kim, D. H., Lee, P.-H., Kim, J. S., Moon, H., and Lee, S. W., “Experimental Study on Micro End-Milling Process of Ti-6Al-4V Using Nanofluid Minimum Quantity Lubrication (MQL),” Proc. of International Manufacturing Science and Engineering Conference on American Society of Mechanical Engineers, 2014.
Kim, D. H., Kim, J. S., and Lee, S. W., “Machinability on Micro-End Milling Process of Ti-6Al-4V with Nanofluid Minimum Quantity Lubrication Using Hexagonal Boron Nitride Particle,” Proc. of International Conference on Micro Manufacturing, 2015.
Sadeghi, M., Haddad, M., Tawakoli, T., and Emami, M., “Minimal Quantity Lubrication-MQL in Grinding of Ti-6Al-4V Titanium Alloy,” International Journal of Advanced Manufacturing Technology, Vol. 44, Nos. 5-6, pp. 487–500, 2009.
Liu, Z., Guo, G. G., Zheng, X. H., An, Q. L., and Chen, M., “Investigation of Grinding Ti-6Al-4V under Minimum Quantity Lubrication (MQL) Condition,” Key Engineering Materials, pp. 84–88, 2011.
Setti, D., Sinha, M. K., Ghosh, S., and Rao, P. V., “Performance Evaluation of Ti–6Al–4V Grinding Using Chip Formation and Coefficient of Friction under the Influence of Nanofluids,” International Journal of Machine Tools and Manufacture, Vol. 88, pp. 237–248, 2015.
Rahim, E. and Sasahara, H., “High Speed MQL Drilling of Titanium Alloy Using Synthetic Ester and Palm Oil,” Proc. of the 36th International MATADOR Conference, pp. 193–196, 2010.
Rahim, E. A. and Sasahara, H., “Investigation of Tool Wear and Surface Integrity on MQL Machining of Ti-6Al-4V Using Biodegradable Oil,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 225, No. 9, pp. 1505–1511, 2011.
Rahim, E. and Sasahara, H., “A Study of the Effect of Palm Oil as MQL Lubricant on High Speed Drilling of Titanium Alloys,” Tribology International, Vol. 44, No. 3, pp. 309–317, 2011.
Nam, J. S., Kim, D. H., and Lee, S. W., “A Parametric Analysis on Micro-Drilling Process with Nanofluid Minimum Quantity Lubrication,” Proc. of International Manufacturing Science and Engineering Conference on American Society of Mechanical Engineers, 2013.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Nam, J., Lee, S.W. Machinability of titanium alloy (Ti-6Al-4V) in environmentally-friendly micro-drilling process with nanofluid minimum quantity lubrication using nanodiamond particles. Int. J. of Precis. Eng. and Manuf.-Green Tech. 5, 29–35 (2018). https://doi.org/10.1007/s40684-018-0003-z
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40684-018-0003-z