Skip to main content
Log in

Durability tests of Rh/Al-Ce-Zr catalysts coated on NiCrAl metal foam for ATR of dodecane at high temperature

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing-Green Technology Aims and scope Submit manuscript

Abstract

In this study, NiCrAl metal foam was used as the support material. Rh/Al-Ce-Zr-based catalysts were also used as a reforming catalyst, and was coated over a metal foam plate using a rotary vacuum evaporator. The Al-Ce-Zr-based catalytic support material coated over a metal foam plate exhibited a nano-structured morphology. XRD showed that the cerium and zirconium components in the Al-Ce-Zr-based catalytic support material were synthesized in the CeZrO2 crystal structure. CeZrO2 prevents carbon deposition on the catalyst active site due to their high lattice oxygen mobility. The composition of hydrogen by diesel auto-thermal reforming increased with increasing reaction temperature, and 6, 12, and 43% was obtained at 600, 700, and 800°C, respectively. The fuel conversions were 20, 85, and 100%. A long-term activity test of the Rh/Al-Ce-Zr-based catalyst was carried out under the optimal auto-thermal reforming conditions. The composition of hydrogen and carbon monoxide in the dry-product gas was maintained at approximately 45% and 11% during 500 h, respectively. Therefore, the catalytic activity of Rh/Al-Ce-Zr based catalysts for diesel auto-thermal reforming is excellent. The carbon content on the surface of the catalysts after 100, 200, 300, 400, and 500 h reactions was investigated by EDX and no carbon deposition was observed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Farrell, J., Cernansky, N., Dryer, F., Law, C., Friend, D., et al., “Development of an Experimental Database and Kinetic Models for Surrogate Diesel Fuels,” SAE Technical Paper, 2007.

    Book  Google Scholar 

  2. Shekhawat, D., Berry, D. A., Gardner, T. H., and Spivey, J. J., “Catalytic Reforming of Liquid Hydrocarbon Fuels for Fuel Cell Applications,” Catalysis, Vol. 19, pp. 184–254, 2006.

    Article  Google Scholar 

  3. Kopasz, J., Applegate, D., Miller, L., Liao, H., and Ahmed, S., “Unraveling the Maze: Understanding of Diesel Reforming through the Use of Simplified Fuel Blends,” International Journal of Hydrogen Energy, Vol. 30, No. 11, pp. 1243–1250, 2005.

    Article  Google Scholar 

  4. Yoon, S., Kang, I., and Bae, J., “Effects of Ethylene on Carbon Formation in Diesel Autothermal Reforming,” International Journal of Hydrogen Energy, Vol. 33, No. 18, pp. 4780–4788, 2008.

    Article  Google Scholar 

  5. Yoon, S., Lee, S., and Bae, J., “Development of a Self-Sustaining KWe-Class Integrated Diesel Fuel Processing System for Solid Oxide Fuel Cells,” International Journal of Hydrogen Energy, Vol. 36, No. 16, pp. 10302–10310, 2011.

    Article  Google Scholar 

  6. Yoon, S. and Bae, J., “A Diesel Fuel Processor for Stable Operation of Solid Oxide Fuel Cells System: I. Introduction to Post-Reforming for the Diesel Fuel Processor,” Catalysis Today, Vol. 156, No. 1, pp. 49–57, 2010.

    Article  Google Scholar 

  7. Lenz, B. and Aicher, T., “Catalytic Autothermal Reforming of Jet Fuel,” Journal of Power Sources, Vol. 149, pp. 44–52, 2005.

    Article  Google Scholar 

  8. Liu, D.-J., Kaun, T. D., Liao, H. -K., and Ahmed, S., “Characterization of Kilowatt-Scale Autothermal Reformer for Production of Hydrogen from Heavy Hydrocarbons,” International Journal of Hydrogen Energy, Vol. 29, No. 10, pp. 1035–1046, 2004.

    Article  Google Scholar 

  9. Xu, X., Li, P., and Shen, Y., “Small-Scale Reforming of Diesel and Jet Fuels to Make Hydrogen and Syngas for Fuel Cells: A Review,” Applied Energy, Vol. 108, pp. 202–217, 2013.

    Article  Google Scholar 

  10. Lindström, B., Karlsson, J., Ekdunge, P., De Verdier, L., Häggendal, B., et al. “Diesel Fuel Reformer for Automotive Fuel Cell Applications,” International Journal of Hydrogen Energy, Vol. 34, No. 8, pp. 3367–3381, 2009.

  11. Wang, P., Zhou, L., Li, G., Lin, H., Shao, Z., et al., “Direct Internal Reforming Molten Carbonate Fuel Cell with Core-Shell Catalyst,” International Journal of Hydrogen Energy, Vol. 37, No. 3, pp. 2588–2595, 2012.

    Article  Google Scholar 

  12. Matsumura, M., Shinoki, T., and Yagi, T., “Cooling Technology for MCFC Stack,” JSME International Journal Series B, Fluids and Thermal Engineering, Vol. 41, No. 3, pp. 691–696, 1998.

    Article  Google Scholar 

  13. Boon, J., Van Dijk, E., De Munck, S., and Van Den Brink, R., “Steam Reforming of Commercial Ultra-Low Sulphur Diesel,” Journal of Power Sources, Vol. 196, No. 14, pp. 5928–5935, 2011.

    Article  Google Scholar 

  14. Achouri, I. E., Abatzoglou, N., Fauteux-Lefebvre, C., and Braidy, N., “Diesel Steam Reforming: Comparison of Two Nickel Aluminate Catalysts Prepared by Wet-Impregnation and Co-Precipitation,” Catalysis Today, Vol. 207, pp. 13–20, 2013.

    Article  Google Scholar 

  15. Kang, I., Bae, J., and Bae, G., “Performance Comparison of Autothermal Reforming for Liquid Hydrocarbons, Gasoline and Diesel for Fuel Cell Applications,” Journal of Power Sources, Vol. 163, No. 1, pp. 538–546, 2006.

    Article  Google Scholar 

  16. Son, J.-W. and Song, H.-S., “Influence of Current Collector and Cathode Area Discrepancy on Performance Evaluation of Solid Oxide Fuel Cell with Thin-Film-Processed Cathode,” Int. J. Precis. Eng. Manuf.-Green Tech., Vol. 1, No. 4, pp. 313–316, 2014.

    Article  Google Scholar 

  17. Choi, H., Cho, G. Y., and Cha, S.-W., “Fabrication and Characterization of Anode Supported YSZ/GDC Bilayer Electrolyte SOFC Using Dry Press Process,” Int. J. Precis. Eng. Manuf.-Green Tech., Vol. 1, No. 2, pp. 95–99, 2014.

    Article  Google Scholar 

  18. Ji, S., Ha, J., Park, T., Kim, Y., Koo, B., et al., “Substrate-Dependent Growth of Nanothin Film Solid Oxide Fuel Cells Toward Cost-Effective Nano Structuring,” Int. J. Precis. Eng. Manuf.-Green Tech., Vol. 3, No. 1, pp. 35–39, 2016.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Tae Jin Lee.

Additional information

This paper was presented at ISGMA 2016

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Choi, W.Y., Lee, J.W., Kim, M.J. et al. Durability tests of Rh/Al-Ce-Zr catalysts coated on NiCrAl metal foam for ATR of dodecane at high temperature. Int. J. of Precis. Eng. and Manuf.-Green Tech. 4, 183–189 (2017). https://doi.org/10.1007/s40684-017-0023-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40684-017-0023-0

Keywords

Navigation