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Experimental study of cutting force on a cutting tool during machining using inverse problem analysis

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Abstract

One of the important factors when dealing with the mechanics of deformable bodies is the variation of the applied force coming on to the body or structure. The present study deals with the indirect measurement of impact forces acting on a shaper tool as direct measurement of these forces is very much difficult. This paper describes one of the indirect force determination methods using frequency response functions. The problem of determining the impact force acting on a body or a structure is the inverse problem. The impact force acting on a tool can be estimated by the responses measured at different points of the cutting tool. The estimation accuracy is improved using singular value decomposition method and Moore–Penrose pseudo-inverse method. Statistical analysis was carried out to determine the level of significance of the experimental method. The experimental method results in accurate identification of impact force which helps in better design and development of cutting tools.

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Correspondence to Ratan A. Patil.

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Technical Editor: Márcio Bacci da Silva.

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Patil, R.A., Gombi, S.L. Experimental study of cutting force on a cutting tool during machining using inverse problem analysis. J Braz. Soc. Mech. Sci. Eng. 40, 494 (2018). https://doi.org/10.1007/s40430-018-1411-2

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  • DOI: https://doi.org/10.1007/s40430-018-1411-2

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