Skip to main content
Log in

Development of Nano-tetragonal Zirconia-Incorporated Ni–P Coatings for High Corrosion Resistance

  • Published:
Acta Metallurgica Sinica (English Letters) Aims and scope

Abstract

Pure tetragonal 10–20-nm-size zirconia-based Ni–P composite coating was developed. The physicochemical and electrochemical characteristics including corrosion resistance of the coating were investigated. The Ni–P–nano-tetragonal zirconia coating was partially crystalline having face-centered cubic phase. The coating had very high corrosion resistance due to its dense compact morphology and low surface roughness. The Ni–P–nano-tetragonal zirconia coatings exhibited a cathodic shift of open-circuit potential (OCP) in the range from − 0.340 to − 0.520 V. A high polarization resistance of the order of 13.2 kΩ/cm2 and low corrosion current density of 3.9 µA/cm2 were achieved due to the effective incorporation of zirconia into the coating.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. D.R. Gabe, L. Chen, Trans. Inst. Met. Finish. 87, 8 (2009)

    Article  Google Scholar 

  2. A.S. Hamdy, M.A. Shoeib, H. Hady, Mater. Lett. 80, 191 (2012)

    Article  Google Scholar 

  3. G. Jiaqiang, W. Yating, L. Lei, H. Wenbin, Mater. Lett. 59, 391 (2005)

    Article  Google Scholar 

  4. H.L. Wang, L.Y. Liu, Y. Dou, W.Z. Zhang, W.F. Jiang, Appl. Surf. Sci. 286, 319 (2013)

    Article  Google Scholar 

  5. A. Ghasemi, T. Shahrabi, A. Ghasemi, T. Shahrabi, A.A. Oskuie, H. Hasannejad, S. Sanjabi, J. Alloy. Compd. 504, 237 (2010)

    Article  Google Scholar 

  6. M. Srivastava, V.K.W. Grips, A. Jain, K.S. Rajam, Surf. Coat. Technol. 202, 310 (2007)

    Article  Google Scholar 

  7. S.L. Wang, Surf. Coat. Technol. 186, 372 (2004)

    Article  Google Scholar 

  8. J. Novakovic, P. Vassiliou, K.I. Samara, T. Argyropoulos, Surf. Coat. Technol. 201, 895 (2006)

    Article  Google Scholar 

  9. E. Valova, J. Georgieva, S. Armyanov, I. Avramova, J. Dille, O. Kubova, D. Ogletree, Surf. Coat. Technol. 204, 2775 (2010)

    Article  Google Scholar 

  10. S. Sadreddini, A. Afshar, Appl. Surf. Sci. 303, 125 (2014)

    Article  Google Scholar 

  11. Y.Z. Zhang, Y.Y. Wu, K.N. Sun, M. Yao, J. Mater. Sci. Lett. 17, 119 (1998)

    Article  Google Scholar 

  12. C.F. Malfatti, H.M. Veit, C.B. Santos, M. Metzner, H. Hololeczek, J.P. Bonino, Tribol. Lett. 36, 165 (2009)

    Article  Google Scholar 

  13. G.S. Song, S. Sun, Z.C. Wang, C.Z. Luo, C.X. Pan, Acta Metall. Sin. (Engl. Lett.) 30, 1008 (2017)

    Article  Google Scholar 

  14. J.A. Wang, M.A. Valenzuela, J. Salmones, A. Vazquez, A.G. Ruiz, X. Bokhimi, Catal. Today 68, 21 (2001)

    Article  Google Scholar 

  15. L.E. Davies, N.A. Bonini, S. Locatelli, E.E. Gonzo, Latin Am. Appl. Res. 35, 23 (2005)

    Google Scholar 

  16. Q. Wang, C. Li, M. Guo, C. Hu, Y. Xie, J. Mater. Chem. A 2, 1346 (2014)

    Article  Google Scholar 

  17. J.W. Dai, X.B. Zhang, Y. Fei, Z. Wang, H.M. Sui, Acta Metall. Sin. (Engl. Lett.) 31, 865 (2018)

    Article  Google Scholar 

  18. A. Hajalilou, M. Hashim, H.M. Kamari, K. Javadi, S. Kanagesan, M. Parastegari, Acta Metall. Sin. (Engl. Lett.) 27, 1144 (2014)

    Article  Google Scholar 

  19. S.E.H. Martínez, J.J.C. Rivera, R.M. Sánchez, C.G.G. Reyes, J.A.M. Bolanos, J.M. Cabrera, J.L.H. Rivera, Acta Metall. Sin. (Engl. Lett.) 29, 895 (2016)

    Article  Google Scholar 

  20. G. Dercz, K. Prusik, L. Pajak, J. Archiev. Mater. Manuf. Eng. 31, 414 (2008)

    Google Scholar 

  21. B.K. Kim, J.W. Hahn, K.R. Han, J. Mater. Sci. Lett. 16, 669 (1997)

    Article  Google Scholar 

  22. F. Lu, J. Wang, M. Lang, M. Toulemonde, F. Namavar, C. Trautmann, J. Zhang, R.C. Ewing, J. Lian, Phys. Chem. Chem. Phys. 14, 12295 (2012)

    Article  Google Scholar 

  23. R. Suyama, T. Ashida, S. Kume, J. Am. Ceram. Soc. 68, 314 (1985)

    Article  Google Scholar 

  24. R.C. Garvie, R.H. Hannink, R.T. Pascoe, Nature 258, 703 (1975)

    Article  Google Scholar 

  25. S. Jayakumar, P.V. Ananthapadmanabhan, T.K. Thiyagarajan, K. Perumal, S.C. Mishra, G. Suresh, L.T. Su, A.I.Y. Tok, Mater. Chem. Phys. 140, 176 (2013)

    Article  Google Scholar 

  26. M. Signoretto, A. Breda, F. Somma, Microporous Mesoporous Mater. 91, 23 (2006)

    Article  Google Scholar 

  27. M.A. David, Microporous Mesoporous Mater. 28, 505 (1999)

    Article  Google Scholar 

  28. M. Li, Z. Feng, P. Ying, Q. Xin, C. Li, Phys. Chem. Chem. Phys. 5, 5326 (2003)

    Article  Google Scholar 

  29. F.Y. Lu, J.M. Zhang, M.B. Huang, F. Namavar, R.C. Ewing, J. Lian, J. Phys. Chem. C 115, 7193 (2011)

    Article  Google Scholar 

  30. S. Cavalu, F. Banica, V. Simon, I. Akin, G. Goller, Int. J. Appl. Ceram. Technol. 11, 402 (2014)

    Article  Google Scholar 

  31. A. Saxena, G. Aeppli, MRS Bull. 34, 804 (2009)

    Article  Google Scholar 

  32. S. Shukla, S. Seal, R. Vij, S. Bandyopadhyay, Z. Rahman, Nano Lett. 2, 989 (2002)

    Article  Google Scholar 

  33. T. Charaska, A.H. King, C.C. Berndt, Mater. Sci. Eng. A 286, 169 (2000)

    Article  Google Scholar 

  34. A. Ghoufi, G. Maurin, G.J. Ferey, Phys. Chem. Lett. 1, 2810 (2010)

    Article  Google Scholar 

  35. C.T. Lee, M.S. Zhang, Z. Yin, J. Mater. Sci. 43, 2675 (2008)

    Article  Google Scholar 

  36. Q.F. Zhou, H.L.W. Chang, Q.Q. Zhang, C.L. Choy, J. Appl. Phys. 89, 8121 (2001)

    Article  Google Scholar 

  37. G.D. Wilk, R.M. Wallace, J. Anthony, J. Appl. Phys. 89, 5243 (2001)

    Article  Google Scholar 

  38. M.W. Pitcher, S.V. Ushakov, A. Navrotsky, B.F. Woodfield, G. Li, J.B. Goates, B.M. Tissue, J. Am. Ceram. Soc. 88, 160 (2005)

    Article  Google Scholar 

  39. Q. Wang, C. Li, M. Guo, C. Hu, Y. Xie, J. Mater. Chem. A 2, 1346 (2014)

    Article  Google Scholar 

  40. Y. Yang, W. Chen, C. Zhou, H. Xu, W. Gao, Appl. Nanosci. 1, 19 (2011)

    Article  Google Scholar 

  41. B. Szczygieł, A. Turkiewicz, J. Serafinczuk, Surf. Coat. Technol. 202, 1904 (2008)

    Article  Google Scholar 

  42. K. Zielinska, A. Stankiewicz, I. Szczygieł, J. Colloid Interf. Sci. 377, 362 (2012)

    Article  Google Scholar 

  43. Y.W. Song, D.Y. Shan, R.S. Chen, E.H. Han, Surf. Eng. 23, 334 (2007)

    Article  Google Scholar 

  44. S.M.A. Shibli, G.J. Harikrishnan, V.R. Anupama, K.S. Chinchu, B.N. Meena, Surf. Coat. Technol. 262, 48 (2015)

    Article  Google Scholar 

  45. S.S.A. Rehim, A.M.I. Magdy, K.F. Khaled, J. Appl. Electrochem. 29, 593 (1999)

    Article  Google Scholar 

  46. E.L. Hibner, Nickel (and alloys), in Corrosion Tests and Standards, Application and Interpretation, ed. by R. Baboain (ASTM International, West Conshohocken, 2005), pp. 580–584

    Google Scholar 

  47. L.L. Wong, S.I. Martin and B. Rebak, Methods to calculate corrosion rates for alloy 22 from polarization resistance experiments, in Proceedings of PVP2006 2006 ASME Pressure Vessels and Piping Division Conference, Vancouver, PVP2006–ICPVT11–93421, 23–27 July 2006

  48. G.D. Vishwanath, G.A. Yusuf, Microporous Mesoporous Mater. 1, 88 (2012)

    Google Scholar 

  49. Y. Yin, A.P. Alivisatos, Nature 437, 664 (2005)

    Article  Google Scholar 

  50. G. Duan, C. Zhang, A. Li, X. Yang, L. Lu, X. Wang, Nanoscale Res. Lett. 3, 118 (2008)

    Article  Google Scholar 

  51. H.P. Klug, L.E. Alexander, X-ray Diffraction Procedures, 2nd edn. (Wiley, New York, 1975), p. 553

    Google Scholar 

  52. R. Srinivasan, R.J.D. Angelis, G. Ice, B.H. Davis, J. Mater. Res. 6, 1287 (1991)

    Article  Google Scholar 

  53. R. Stevens, Zirconia and Zirconia Ceramics, 2nd edn. (Magnesium Elektron Publication, Magnesium Elektron Ltd, Twickenham, 1986), p. 113

    Google Scholar 

  54. R.A. Miller, R.G. Garlick, J.L. Smialek, J. Am. Ceram. Soc. Bull. 62, 1355 (1983)

    Google Scholar 

  55. A. Benedetti, G. Fagherazzi, F. Pinna, J. Am. Ceram. Soc. 72, 467 (1989)

    Article  Google Scholar 

  56. T.K. Gupta, J.H. Bechtold, R.C. Kuznicki, L.H. Cadoff, B.R. Rossing, J. Mater. Sci. 12, 2421 (1977)

    Article  Google Scholar 

  57. K.K. Srivastava, R.N. Patil, C.B. Choudhary, K.V. Gokhale, E.C.R. Subba, Trans. Br Ceram. Soc. 73, 85 (1974)

    Google Scholar 

  58. Z. Sherafat, I. Antunes, C. Almeida, J.R. Frade, M.H. Paydar, G.C. Mather, D.P. Fagg, Dalton Trans. 43, 9324 (2014)

    Article  Google Scholar 

  59. C. Prakash, S.D. Dhananjay, B.U. Shubhangi, V.B. Ankush, J. Mater. Chem. A 2, 19060 (2014)

    Article  Google Scholar 

  60. A.D. Brande, R. Perezzan, E.U. Garrote, L.C. Otero-Diaz, Inorg. Chem. 50, 4640 (2011)

    Article  Google Scholar 

  61. R.C. Garvie, J. Phys. Chem. 69, 1238 (1965)

    Article  Google Scholar 

  62. M. Li, Z. Feng, G. Xiong, P. Ying, Q. Xin, C. Li, J. Phys. Chem. B 105, 8107 (2001)

    Article  Google Scholar 

  63. J.A. Navio, M.C. Hidalgo, G. Colon, S.G. Botta, M.I. Litter, Langmuir 17, 202 (2001)

    Article  Google Scholar 

  64. N.C.S. Selvam, A. Manikandan, L.J. Kennedy, J.J. Vijaya, J. Colloid Interf. Sci. 389, 91 (2013)

    Article  Google Scholar 

  65. M. Xiao, Y. Li, Y. Lu, Z. Ye, J. Mater. Chem. A 3, 2701 (2015)

    Article  Google Scholar 

  66. Y. Hao, J. Li, X. Yang, X. Wang, L. Lu, Mater. Sci. Eng. A 367, 243 (2004)

    Article  Google Scholar 

  67. F. Chen, Q. Hong, G.Q. Xu, T.S.A. Hor, S. Shen, J. Am. Ceram. Soc. 88, 2649 (2005)

    Article  Google Scholar 

  68. J. Ma, J. Zhang, S. Wang, T. Wang, J. Lian, X. Duan, W. Zheng, J. Phys. Chem. C 115, 18157 (2011)

    Article  Google Scholar 

  69. I. Ferino, M.F. Casula, A. Corrias, M.G. Cutrufello, R. Monaci, G. Paschina, Phys. Chem. Chem. Phys. 2, 1847 (2000)

    Article  Google Scholar 

  70. S.A. Gawad, A.M. Baraka, M.S. Morsi, M.A. Eltoum, Int. J. Electrochem. Sci. 8, 1722 (2013)

    Google Scholar 

  71. R. Arghavanian, N.P. Ahmadi, S. Yazdani, B. Bostani, Surf. Eng. 28, 503 (2012)

    Article  Google Scholar 

  72. C. Ma, F. Wu, Y. Ning, F. Xia, Y. Liu, Ceram. Int. 40, 9279 (2014)

    Article  Google Scholar 

  73. Z.A. Hamid, S.A.E. Badry, A.A. Aal, Surf. Coat. Technol. 201, 5948 (2007)

    Article  Google Scholar 

  74. J.N. Balaraju, V.E. Selvi, V.W. Grips, K.S. Rajam, Electrochim. Acta 52, 1064 (2006)

    Article  Google Scholar 

  75. S.W. Tang, C.J. Wang, Y.L. Sun, J. Hu, Surf. Coat. Technol. 205, 43 (2010)

    Article  Google Scholar 

  76. T.S. Narayanan, I. Baskaran, K. Krishnaveni, S. Parthiban, Surf. Coat. Technol. 200, 3438 (2006)

    Article  Google Scholar 

  77. W. Chen, W. Gao, Y. He, Surf. Coat. Technol. 204, 2493 (2010)

    Article  Google Scholar 

  78. M.F. Montemor, W. Trabelsi, S.V. Lamaka, K.A. Yasakau, M.L. Zheludkevich, A.C. Bastos, M.G.S. Ferreira, Electrochim. Acta 53, 5913 (2008)

    Article  Google Scholar 

  79. R. Walter, M.B. Kannan, Mater. Des. 32, 2350 (2011)

    Article  Google Scholar 

  80. A. Shahryari, W. Kamal, S. Omanovic, Mater. Lett. 62, 3906 (2008)

    Article  Google Scholar 

  81. M.H. Wu, Z. Li, F.F. Xia, L.Y. Chen, Mater. Mech. Eng. 29, 58 (2005)

    Google Scholar 

  82. F.F. Xia, C. Liu, F. Wang, M.H. Wu, J.D. Wang, H.L. Fu, J.X. Wang, J. Alloys Compd. 490, 431 (2010)

    Article  Google Scholar 

  83. S. Ranganatha, T.V. Venkatesha, K. Vathsala, Appl. Surf. Sci. 256, 7377 (2010)

    Article  Google Scholar 

  84. J.N. Balaraju, V.E. Selvi, K.S. Rajam, Mater. Chem. Phys. 120, 546 (2010)

    Article  Google Scholar 

  85. J.N. Balaraju, C. Anandan, K.S. Rajam, Surf. Coat. Technol. 200, 3675 (2006)

    Article  Google Scholar 

  86. L. Fan, F. Tang, S.T. Reis, G. Chen, M.L. Koenigstein, Acta Metall. Sin. (Engl. Lett.) 30, 390 (2017)

    Article  Google Scholar 

  87. Y.Z. Mao, Y.H. Wei, H.T. Zhao, C.X. Lv, H.J. Cao, J. Li, Acta Metall. Sin. (Engl. Lett.) 31, 1171 (2018)

    Article  Google Scholar 

Download references

Acknowledgement

The authors are thankful to The Head, Faculties and researchers in Department of Chemistry, University of Kerala, Trivandrum, for their kind encouragement.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. M. A. Shibli.

Additional information

Available online at http://link.springer.com/journal/40195

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOCX 7136 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shibli, S.M.A., Chinchu, K.S. & Sha, M.A. Development of Nano-tetragonal Zirconia-Incorporated Ni–P Coatings for High Corrosion Resistance. Acta Metall. Sin. (Engl. Lett.) 32, 481–494 (2019). https://doi.org/10.1007/s40195-018-0823-4

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40195-018-0823-4

Keywords

Navigation