Skip to main content
Log in

The effect of plastic deformation rate on the wear performance of hardfaced coatings

  • Research Paper
  • Published:
Welding in the World Aims and scope Submit manuscript

Abstract

The objective of this study aimed to investigate the effect of plastic deformation rate and heat treatment routes on the wear performance of surfaced coatings obtained using submerged arc welding (SAW) and flux supplemented by additions of alloying powder. Powder of cemented tungsten carbide and high-speed tool steel has been selected as additives to the composition of shielding flux AMS1. Graphite powder was used as addition in two test batches in order to compensate carbon content, which burns out during welding. Results of spectrum analysis have revealed high concentration of alloying elements (Co 0.91–1.573%, W 2.5–9.5%, Mn 1.67–2.39%), which ensured low wear of tested coatings. Tempering at different temperatures showed formation of retained austenite; this fact was confirmed after X-ray diffraction analysis. Different extent of plastic deformation was accomplished to all test batches on the purpose of evaluation of influence on the wear performance of coatings. Wear results showed proportional dependence of rate of deformation and weight loss values. Addition of graphite helped to reach the lowest wear of coatings obtained using the flux alloyed with cemented tungsten carbide and high-speed tool steel (weight loss 0.12 and 0.148 g, respectively).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3

Similar content being viewed by others

References

  1. Lu K, Lu J (1999) Surface nanocrystallization (SNC) of metallic materials-presentation of the concept. J Mater Sci Technol 15(3):193–197

    Google Scholar 

  2. Valiev RZ, Langdon TG (2006) Principles of equal-channel angular pressing as a processing tool for grain refinement. Prog Mater Sci 51(7):881–981

    Article  Google Scholar 

  3. Levin ZS, Hartwig KT (2015) Hardness and microstructure of tungsten heavy alloy subjected to severe plastic deformation and post-processing heat treatment. Mater Sci Eng A 635:94–101

    Article  Google Scholar 

  4. Kocich R, Kunčicka L, Dohnalik D, Machačkova A, Šofer M (2016) Cold rotary swaging of a tungsten heavy alloy: numerical and experimental investigations. Int J Refract Met Hard Mater. doi:10.1016/j.ijrmhm.2016.10.005

    Google Scholar 

  5. Yamanaka K, Mori M, Yoshiba K, Kuramoto K, Chiba A (2016) Manufacturing of high-strength Ni free Co-Cr-Mo alloy rods via cold swaging. J Mech Behav Biomed Mater 60:38–47

    Article  Google Scholar 

  6. Bian H, Li Y, Wei D, Cui Y, Wang F, Sun S, Yamanaka K, Koizumi Y, Chiba A (2016) Precipitation hehavior of a novel cobalt-based superalloy subjected to prior plastic deformations. Mater Design 112:1–10

    Article  Google Scholar 

  7. Arabi-Jeshvaghani R, Harati E, Shamanian M (2011) Effects of surface alloying on microstructure and wear behaviour of ductile iron surface-modified with a nickel-based alloy using shielded metal arc welding. Mater Des 32:1531–1536

    Article  Google Scholar 

  8. Tušek J, Suban M (2003) High-productivity multiple-wire submerged-arc welding and cladding with metal-powder addition. J Mater Process Technol 133:207–213

    Article  Google Scholar 

  9. Soy U (2011) Comparison of steels via SMAW and MIG welding methods under industrial loads. Steel Compos Struct 11(3):225–232

    Article  Google Scholar 

  10. Mendez PF, Barnes N, Bell K, Borle SD, Gajapathi SS, Guest SD, Izadi H, Gol AK, Wood G (2014) Welding processes for wear resistant overlays. J Manuf Process 16:4–25

    Article  Google Scholar 

  11. Ambroza PA, Kavaliauskiene L, Pupelis E (2010) Automatic arc welding and overlaying welding of steel using waste materials powder. Mechanics 2(82):75–79

    Google Scholar 

  12. Beševic M (2012) Experimental investigation of residual stresses in cold formed steel sections. Steel Compos Struct 12(6):465–489

    Article  Google Scholar 

  13. Bendikiene R, Pupelis E, Kavaliauskiene L (2016) Effects of surface alloying and laser beam treatment on the microstructure and wear behaviour of surfaces modified using submerged metal arc welding. Materials science-Medžiagotyra 22(1):44–48

    Google Scholar 

  14. Pupelis E (2013) Strengthening of steel product surface by overlay welding and laser beam treatment, Ph.D. Dissertation. Kaunas University of Technology, Kaunas

  15. Bradley MSA, Bingley MS, Pittman AM (2000) Abrasive wear of steels in handling of bulk particulates: an appraisal of wall friction measurement as an indicator of wear rate. Wear 243(1–2):25–30

    Article  Google Scholar 

  16. Song C, Yu H, Li L, Shou T, Lu J, Liu.X. (2016) The stability of retained austenite at different locations during straining of I&Q&P steel. Mater Sci Eng A 670:326–334

    Article  Google Scholar 

  17. Bendikiene R, Pupelis E (2016) Application of surfaced cutters for machining of wood-based materials. Wood Research 61(1):155–162

    Google Scholar 

  18. Hui W, Zhang Y, Zhao X, Shao C, Wang K (2016) Influence of cold deformation and annealing on hydrogen embrittlement of cold hardening bainitic steel for high strength bolts. Mater Sci Eng A 662:528–536

    Article  Google Scholar 

  19. Talha M, Behera CK, Sinha OP (2015) Effect of nitrogen and cold working on structural and mechanical behavior of Ni-free nitrogen containing austenitic stainless steels for biomedical applications. Mater Sci Eng, C 47:196–203

    Article  Google Scholar 

  20. Speer J, Matlock DK, De Cooman BC, Schroth JG (2003) Carbon partitioning into austenite after martensite transformation. Acta Mater 51:2611–2622

    Article  Google Scholar 

  21. Clarke AJ, Speer JG, Miller MK, Hackenberg RE, Edmonds DV, Matlock DK, Rizzo FC, Clarke KD, De Moor E (2008) Carbon partitioning to austenite from martensite of bainite during the quench and partition (Q&P) process: a critical assessment. Acta Mater 56:16–22

    Article  Google Scholar 

  22. Roy S, Sundararajan S (2016) The effect of heat treatment route on the retained austenite and tribomechanical properties of carbiruzed AISI 8620 steel. Surf Coat Technol. doi:10.1016/j.surfcoat.2016.06.095

    Google Scholar 

  23. Yaso M, Hayashi S, Morito S, Ohba T, Kubota K, Murakami K (2009) Characteristics of retained austenite in quenched high C-high Cr alloy steels. Mater Trans JIM 50(2):275–279

    Article  Google Scholar 

  24. Zhao L, van Dijk NH, Brück E, Sietsma J, van der Zwaag S (2001) Magnetic and X-ray diffraction measurements for the determination of retained austenite in TRIP steels. Mater Sci Eng A 313(1–2):145–152

    Article  Google Scholar 

  25. Li ZC, Ding H, Misra RDK, Cai ZH (2017) Deformation behavior in cold-rolled medium-manganese TRIP steel and effect of pre-strain on the Lüders bands. Mater Sci Eng A 679:230–239

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Regita Bendikiene.

Additional information

Recommended for publication by Commission II - Arc Welding and Filler Metals

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Bendikiene, R., Kavaliauskiene, L. The effect of plastic deformation rate on the wear performance of hardfaced coatings. Weld World 61, 893–900 (2017). https://doi.org/10.1007/s40194-017-0476-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40194-017-0476-3

Keywords (IIW Thesaurus)

Navigation