Abstract
The purpose of the present investigations is to study and compare the effect of processing parameters on process capability of cold chamber die casting of Al alloy. The study presented in this paper is based on a previously published macro model (based on Taguchi design). Castings prepared at proposed parametric settings have been studied and compared using X chart, R chart and process capability histogram (for functional validation of the parts). The study suggested significant improvement in dimensional accuracy and process capability (expressed in terms of sigma ‘σ’ limit) at proposed parametric settings.
Similar content being viewed by others
References
Ahuett H, Garza R, Miller A (2003) The effect of heat released during fill on the deflection of die casting. J Mater Process Technol 142:648–658
Domkin HT (2008) Investigates soldering of cast alloys to the dies continuing source of die surface damage in the aluminium die casting. J Mater Process Technol 209:4051–4061
Kumar L., 2010 Multi-response optimization of process parameters in cold chamber pressure die casting. Thesis, Department of Mechanical Engineering, Thapar University
Han Q, Vishvanathan S (2003) Analysis of the mechanism of die soldering in aluminum die casting. Metall Mater Trans 34A:139
Singh R, Kapoor R (2012) Effect of pressure on casting properties in cold chamber die casting’, 2012. Lambert Academic Publishing AG & Co. KG, Saarbrücken. ISBN 978-3-659-12721-2
Matthew S, Dargusch A, Dourb G, Schauer C, Dinnis CM, Savaged G (2006) The influence of pressure during solidification of high pressure die cast aluminium telecommunication components. J Mater Process Technol 180:37–43
Sabau AS, Vishvanathan S (2002) Micro porosity prediction in aluminium alloy castings. Metall Mater Trans 33B:243
Zhi-Peng Xiong, Cheng M, Allison J (2008) Determination of the heat transfer coefficient at metal-die interface of high pressure die casting process of AM50 alloy. Int J Heat Mass Transf 51:6032–6038
Singh R (2011) Process capability study of polyjet printing for plastic components. J Mech Sci Technol 25(4):1011–1015
Singh R (2011) Process capability study of ultrasonic machining for titanium alloys. Int J Mater Eng Innov 2(3/4):310–324
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Singh, R. Comparisons of Process Capability in Cold Chamber Die Casting of Aluminium Alloy. Proc. Natl. Acad. Sci., India, Sect. A Phys. Sci. 88, 351–356 (2018). https://doi.org/10.1007/s40010-017-0397-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s40010-017-0397-y