Abstract
In this paper, we aim to report the effects of catalyst (types and concentrations) on the fracture mechanics of epoxidized soybean oil (ESO) based thermosets. ESO resin was thermally cured using methylhexahydrophthalic anhydride curing agent in the presence of two types of catalysts, i.e., tetraethylammonium bromide and 2-ethyl-4-methylimidazole (EMI). The loading of the catalysts varied from 0.3 to 0.8 phr. The fracture behaviour of ESO thermoset was examined on the basis of the principle of linear elastic fracture mechanics (LEFM) and essential work of fracture (EWF). LEFM measurements were performed using single-edge notched tensile and double-edge notched tensile (DENT) tests, while, EWF measurements were carried out using DENT tests. The fracture morphologies of the ESO thermosets were characterized via field emission scanning electron microscopy. It was determined that the plane-strain fracture toughness (K IC), the specific EWF (w e), and the specific plastic fracture work (βw p) of ESO thermosets were significantly influenced by the types and loading of catalysts. In addition, the fracture toughness properties were associated with the crosslink density of the ESO thermosets. In addition, it was found that the brittle–ductile transition of EMI-catalyzed ESO thermosets can be assessed by the combination of LEFM and EWF in the fracture toughness measurement.
Similar content being viewed by others
References
Barany T, Czigany T, Karger-Kocsis J (2003) Essential work of fracture concept in polymers. Period Polytech Mech Eng 47:91–102
Pfaff A (2007) Growing more ductile epoxies: an essential work of fracture study. J Coat Technol Res 4:151–159
Tan SG, Chow WS (2010) Thermal properties, fracture toughness and water absorption of epoxy/palm oil blends. Polym Plast Tech Eng 49:900–907
Saleh ABB, Mohd Ishak ZA, Hashim AS, Kamil WA (2009) Compatibility, mechanical, thermal and morphological properties of epoxy resin modified with carbonyl-terminated butadiene acrylonitrile copolymer liquid rubber. J Phys Sci 20:1–12
Ma J, Qi Q, Bayley J, Du XS, Mo MS, Zhang LQ (2007) Development of SENB toughness measurement for thermoset resins. Polym Test 26:445–450
Czigany T (2004) An acoustic emission study of flax fiber-reinforced polypropylene composites. J Compos Mater 38:769–778
Souiyah M, Muchtar A, Alshoaibi A, Ariffin AK (2009) Finite element analysis of the crack propagation for solid materials. Am J Appl Sci 6:1396–1402
Barany T, Foldes E, Czigany T (2007) Effect of thermal and hygrothermal aging on the plane stress fracture toughness of poly(ethylene terepthalate) sheet. Express Polym Lett 1:180–187
Tan SG, Chow WS (2011) Curing characteristics and thermal properties of epoxidized soybean oil-based thermosetting resin. J Am Oil Chem Soc 88:915–923
Tan SG, Chow WS (2011) Thermal properties, curing characteristics and water absorption of soybean oil-based thermoset. Express Polym Lett 5:480–492
Cook D (1991) Fracture and structure of highly crosslinked polymer composites. J Appl Polym Sci 42:1259–1269
Zhang M (2003) A review of the epoxy resin toughening. Syracuse University, New York
Levita G, Petris S, Marchetti A, Lazzeri A (1991) Crosslink density and fracture toughness of epoxy resins. J Mat Sci 26:2348–2352
Miyagawa H, Mohanty AK, Misra M, Drzal LT (2004) Thermo-physical and impact properties of epoxy containing epoxidized linseed oil. Part 1: anhydride-cured epoxy. Mater Eng 289:629–635
Miyagawa H, Misra M, Drzal LT (2005) Fracture toughness and impact strength of anhydride-cured biobased epoxy. Polym Eng Sci 45:487–495
Cho K, Lee D, Park CE (1996) Effect of molecular weight between crosslinks on fracture behaviour of diallylterephthalate resins. Polymer 37:813–817
Robinson J, Douglas P, Mecholsky J (2002) The effect of stoichiometry on the fracture toughness of a liquid crystalline epoxy. Polym Eng Sci 42:269–279
Shin S, Jang J (1997) The effect of amine/epoxy ratio on the fracture toughness of tetrafunctional epoxy resin. Polym Bull 39:353–359
Shan L, Robertson CG, Verghese KNE, Burts E, Riffle JS, Ward TC, Reifsnider KL (2001) Influence of vinyl ester/styrene network structure on thermal and mechanical behavior. J Appl Polym Sci 80:917–927
Gaymans RJ, Hamberg MJJ, Inberg JPF (2000) The brittle-ductile transition temperature of polycarbonate as a function of test speed. Polym Eng Sci 40:256–262
Strandberg M (2001) Upper bounds for the notch intensity factor for some geometries and their use in general interpolation formulae. Eng Fract Mech 68:557–585
Hashemi S (1997) Work of fracture of PBT/PC blends: effect of specimen size, geometry and rate of testing. Polym Eng Sci 37:912–921
Kim JH, Lee SB (2000) Fatigue crack opening stress based on the strip-yield model. Theor Appl Fract Mech 34:73–84
Tjong SC, Xu SA, Li RKY (2000) Work of fracture of polystyrene/high density polyethylene blends compatibilized by triblock copolymer. J Appl Polym Sci 77:2074–2081
Chen HB, Wu JS (2007) Specific essential work of fracture of polyurethane thin film with different molecular structures. J Polym Sci B Polym Phys 45:1418–1424
Karger-Kocsis J, Moskala EJ (1997) Relationship between molecular and plane-stress essential work of fracture parameters in amorphous copolyesters. Polym Bull 39:503–510
Gencur SJ, Rimnac CM, Kurtz SM (2006) Fatigue crack propagation resistance of virgin and highly crosslinked, thermally treated ultra-high molecular weight polyethylene. Biomaterials 27:1550–1557
Fayolle D, Verdu J (2005) EWF method to study long term fracture properties of cross-linked polyethylene. Polym Eng Sci 45:424–431
Bos HL, Nusselder JJH (1994) Toughness of model polymeric networks in the glassy state: effect of crosslink density. Polymer 35:2793–2799
Mouzakis E, Karger-Kocsis J (1999) Essential work of fracture: application for polymers showing ductile-to-brittle transition during fracture. Polym Bull 42:473–480
Karger-Kocsis J (1996) For what kind of polymer is the toughness assessment by the essential work concept straightforward. Polym Bull 37:119–126
Haughie DW, Buckley CP, Wu J (2006) The integrity of welded interfaces in ultra-high molecular weight polyethylene. Part 2: interface toughness. Biomaterials 27:3875–3881
Gupta AP, Sharif A, Anshu D (2010) Development of novel bio-based soybean oil epoxy resins as a function of hardener stoichiometry. Polym Plast Tech Eng 49:657–661
Zhang Z, Evans D (2004) Investigation of fracture properties of epoxy at low temperature. Polym Eng Sci 43:1071–1080
Biju PK, Nair MNR, Thomas GV (2007) Plasticizing effect of epoxidized natural rubber on PVC/ELNR blends prepared by solution blending. Mat Sci Pol 25:919–932
Unnikrishnan KP, Eby TT (2005) Blends of epoxy and epoxidized novolac resins. J Elast Plast 37:347–359
Tucker N, Lindsey K (2002) An introduction to automotive composites. Rapra Technology Limited, England
Ratna D (2001) Mechanical properties and morphology of epoxidized soyabean-oil-modified epoxy resin. Polym Int 50:179–184
Situ Y, Hu JF, Huang H, Fu HQ, Zeng HW, Chen HQ (2007) Synthesis, properties and application of a novel epoxidized soybean oil-toughened phenolic resin. Chinese J Chem Eng 15:418–423
Acknowledgments
Authors would like to express their appreciation to Universiti Sains Malaysia for the Incentive Grant (8021013) and Research University Postgraduate Research Grant Scheme (USM-RU-PRGS 8043019). S.G. Tan also thanks the Ministry of Science, Technology and Innovation, Malaysia (MOSTI) for the National Science Foundation (NSF) fellowship.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Tan, S.G., Chow, W.S. Effects of 2-ethyl-4-methylimidazole and tetraethylammonium bromide on the fracture properties of epoxidized soybean oil based thermoset. Iran Polym J 21, 353–363 (2012). https://doi.org/10.1007/s13726-012-0036-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13726-012-0036-z