Abstract
The pretreatment of lignocellulosic material performed to improve substrate’s susceptibility to enzymatic hydrolysis is usually accompanied by reactions leading to the synthesis of compounds that inhibit the metabolic activity of microorganisms. Their toxicity is the main obstacle to the successful bioconversion of lignocellulosic hydrolysates. The identification of these inhibitors and the choice of the optimal detoxication method are crucial for the improving the efficiency of fermentation processes. Material rinsing with water after processing is a common detoxication practice. However, it generates material losses, thus affecting contents of saccharides in the fermentation medium, which may in turn trigger higher costs of lignocellulose conversion to ethanol and other products with a higher added value. A study was undertaken to determine the effect of selected methods for the detoxication of an enzymatic hydrolysate from Miscanthus giganteus on the fermentation efficiency of saccharide derivatives. The experiment conducted with Mucor rouxii DSM 1191 demonstrated the usability of the detoxication method based on the activated carbon. After 96-h fermentation of Miscanthus hydrolysates, the alcohol content in the post-reaction medium was higher by 14% than in the control experiment wherein the material was rinsed with water after pretreatment. The experiment carried out with Saccharomyces cerevisiae 7, NRRL 978 showed no positive impact of the alternative detoxication methods replacing material rinsing on the efficiency of ethanol synthesis. The highest concentration of this metabolite (2.04% (v/v)) was obtained in the experimental variant in which the mentioned operation was coupled with detoxication of hydrolysates using calcium hydroxide.
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1 Introduction
Considering both the growing demand for the global energy and the non-sustainable supply of fossil fuels, an increasing number of studies have been focused on the development of the so-called green production process of cellulose-derived biofuels [1, 2]. The improvement of methods for biotechnological conversion of lignocellulosic materials to ethanol offers multiple advantages [3]. However, their use on the industrial scale is still curbed due to economic and technical concerns arising from the complexity of a lignocellulosic structure and from the necessity of employing unitary processes which are often very difficult and expensive [4]. For this reason, intense works are in progress to improve production technology of II generation bioethanol [5]. They mainly address the choice of a system and conditions of the process, the selection of microorganisms predisposed for sugar fermentation and enzyme synthesis, and the choice of methods for detoxification of lignocellulosic hydrolysates aimed at removing fermentation inhibitors [6].
The goals of the pretreatment process are to increase cellulose availability for hydrolytic enzymes and to separate major fractions of the lignocellulosic material, however this process is accompanied by reactions that lead to the formation of by-products derived from lignocellulose which inhibit successive stages of the bioconversion process [7]. The inhibition aggravates when the inhibiting substances accumulate due to the recirculation of water used during treatment and also when the substrate is used in high concentrations to boost ethanol concentration. Most of the inhibitors derived from the lignocellulosic complex are formed upon solubilization and degradation of hemicellulose and/or lignin during pretreatment [8]. Inhibiting substances formed during pretreatment include: organic acids (acetic acid, formic acid, and levulinic acid), sugar degradation products like furfural (from xylose) and 5-hydroxymethylfurfural (HMF, from hexoses), and lignin degradation products like vanillin, syringaldehyde, and 4-hydroxybenzaldehyde [9, 10]. The composition and concentration of degradation products are dependent on the type (composition) of the lignocellulosic material, chemicals used for pretreatment, and such parameters of this process as: temperature, pressure, incubation time, pH, redox conditions, and catalysts addition [7, 11].
Lignin derivatives are the most toxic inhibitors and have been shown to inhibit fermentation of lignocellulosic hydrolysates even at low concentrations [12]. Vanillin or syringaldehyde concentration in the hydrolysate at 1–2 g ∙ dm−3 is sufficient to decrease ethanol yield by 70% [13]. The exact mechanism of their fermentation inhibiting effect remains unknown, however, Zha et al. [14] established it might be based on the discontinuity of a plasma membrane and a resultant decrease in the intensity of cell growth and sugar assimilation.
The highest number of inhibitors are synthesized during acidic pretreatment of lignocellulose [4, 7]. Acidic compounds inhibit enzymatic hydrolysis and contribute to the inactivation of development and/or metabolic activity of most of the genera of alcoholic fermentation yeast [15]. Inhibitors’ toxicity is determined by their concentration, species of microorganisms used for fermentation as well as conditions and methods of their culture (e.g. pH, temperature, oxygen content) [8, 10].
The effectiveness of lignocellulosic materials bioconversion to bioethanol can be improved via various detoxification treatments conducted with physical, chemical, and biological methods [14]. They can be used after pretreatment and/or after hydrolysis and result in the conversion of hydrolysis and fermentation inhibitors to neutral substances or in their complete removal [16].
The most common physical method of detoxification involves rinsing materials with water after pretreatment which is expected to remove undesirable substances soluble in the liquid phase [17]. It allows increasing the effectiveness of enzymatic saccharification and ethanolic fermentation of hydrolysates. Cantarella et al. [18] demonstrated that poplar tree rinsing with water after pretreatment with the steam explosion method enabled removing inhibitors of water-soluble cellulases and, by this means, increasing the effectiveness of enzymatic hydrolysis of cellulose by 9% compared to the non-detoxified material.
Physicochemical detoxification of lignocellulosic hydrolysates using activated carbon represents an inexpensive and efficient method based on adsorption of toxic compounds. Its effectiveness is determined by such parameters as: pH, temperature, time, and dose of activated carbon added to the hydrolysate [19].
Among the chemical methods of detoxification, the use of calcium hydroxide in excess (overliming) offers one of the most effective ways for detoxification of acid pretreated materials [20, 21] which results in the precipitation of calcium sulfate which adsorbs toxic compounds. This method is, however, time-consuming and expensive [22]. It is also feasible to use other alkaline compounds, like e.g. ammonia water or sodium hydroxide, which may allow producing hydrolysates with a more beneficial composition and higher fermentation degree compared to the overliming treatment [23]. The detoxifying mechanisms of overliming has not been fully elucidated yet. Some scientists suggest the effect of liming to be linked with the precipitation of toxic substances [24], while others – that it is due to the chemical transformation of inhibiting compounds which are unstable at high pH values [22].
This manuscript presents results of a study aimed at improving the effectiveness of Miscanthus giganteus polysaccharides bioconversion to ethanol through the choice of a suitable method for elimination of compounds that inhibit the fermentative activity of selected microorganisms.
2 Materials and methods
2.1 Raw materials
The experiment was carried out with Miscanthus giganteus, harvested in the autumn of 2013 at the Production-Experimental Station “Bałcyny” (north-eastern Poland). After drying (ca. 97% dry matter content), the material was disintegrated (a cutting mill Retsch SM 100) to the fraction size of 1–2 mm. The chemical composition of the native material, including contents of neutral-detergent fiber (NDF), acid-detergent fiber (ADF), and acid-detergent lignin (ADL), was determined using the Fibertec™ 1020 apparatus (FOSS), following the earlier described procedure [25]. Content of the major lignocellulosic fractions – cellulose, hemicellulose, and lignin, in native material biomass were at 45.3% d.m., 27.1% d.m. and 9.8% d.m., respectively.
2.1.1 Alkaline pretreatment
The physicochemical pretreatment of Miscanthus giganteus biomass was conducted under the following conditions: temperature, 121 °C; time, 1 h; NaOH addition, 0.1 g ∙ g−1 substrate d.m.; and solid to liquid fraction ratio, 1:9 [25]. The pretreated biomass was centrifuged at RCF 4100 g for 10 min. The supernatant was discarded, whereas the solid fraction was detoxified by rinsing with water and re-centrifugation. Afterward, the solid fraction was filled up with water to the initial sample weight, and the sample acidity was adjusted to pH 5.0 using concentrated phosphoric(V) acid. The resulting reaction medium (200 cm3 portions) was poured into 500 cm3 Erlenmeyer flasks and pasteurized (90 °C).
2.2 Enzymatic hydrolysis
The enzymatic hydrolysis of the pretreated material was conducted under conditions established in our previous study [25]. The following enzymatic preparations: cellulase and xylanase from Trichoderma longibrachiatum and cellobiase (Novozyme 188), were added to the earlier-prepared reaction media in doses recommended by the producer. The characteristics of the enzymatic preparations is provided in Table 1. The enzymatic hydrolysis was performed at a temperature of 42 °C for 72 h, by shaking at 250 rpm (Innova 40 incubator, New Brunswick Scientific). The resulting hydrolysates were determined for the content of reducing sugars using the method with 3,5-dinitrosalicylic acid [26].
2.3 Detoxification of hydrolysates
The hydrolysates (obtained from the raw material rinsed or not rinsed with water after pretreatment) were fractionated by centrifugation (4100 RCF, 10 min). The precipitate was discarded, whereas the supernatant was determined for the content of reducing sugars using the method with 3,5-dinitrosalicylic acid (DNS) [26], and then detoxified using the following substances:
-
a)
activated carbon,
-
b)
calcium hydroxide,
-
c)
ammonium hydroxide.
2.3.1 Treatment with activated charcoal
The hydrolysates were mixed with activated carbon (2%, w/w). The mixture was incubated at a temperature of 25 °C, for 1 h, under stirring at 200 rpm. Afterwards, the sample was centrifuged (4100 RCF, 10 min), and the supernatant was analyzed for the concentration of reducing sugars [26]. Acidity of thus prepared medium was corrected to pH 5.0 using 85% orthophosphoric acid, and then the medium (190 cm3) was poured into conical flasks (500 cm3) and pasteurized at 90 °C/20 min.
2.3.2 Calcium hydroxide overliming
Acidity of the hydrolysates was adjusted to pH 11.0 using a 20% solution of calcium hydroxide. Afterwards, they were incubated at a temperature of 45 °C for 90 min. After completed incubation, pH value of the hydrolysates was corrected to pH 5.0 using a 95% solution of sulfuric (VI) acid. In the next stage, the samples were centrifuged (4100 RCF, 10 min) to separate calcium sulfate precipitate. All subsequent procedures were as in point 2.3.1.
2.3.3 Treatment with ammonium hydroxide
Acidity of the hydrolysates was brought to pH 9.0 using ammonia water (25% solution). Next, they were incubated at 55 °C for 3 h under stirring at 200 rpm. Afterwards, the liquid was cooled to a temperature of 25 °C and its acidity was adjusted to pH 5.2. using 95% sulfuric (VI) acid. All subsequent procedures were as in point 2.3.1.
2.4 Microorganisms
Microorganisms used in the study were tested in a previous experiment for their effectiveness in fermenting lignocellulose derivatives [27]. Saccharomyces cerevisiae 7, NRRL 978, originated from the collection of the Department of Industrial and Food Microbiology, Faculty of Food Science, University of Warmia and Mazury in Olsztyn, (Poland). In turn, Mucor rouxii DSM 1191 (Mucor indicus) strain was obtained from the collection of the Leibniz DSMZ Institute (Germany). They were stored at a temperature of 4 °C on solid media suitable for a given strain and having the following composition (per 1000 cm3):
S. cerevisiae 7: on YPG medium composed of yeast extract, 10 g; glucose, 20 g; peptone, 20 g; and agar, 20 g; having active acidity of pH 5.1±0.1.
M. rouxii: on PDA medium with active acidity of pH 5.5±0.1, composed of potato extract, 4 g; glucose, 20 g; and agar, 15 g.
2.5 Preparation of inoculum
Saccharomyces cerevisiae was cultured on a liquid YPG medium with the composition and acidity as mentioned above (but without agar). In turn, Mucor rouxii was proliferated onto the medium containing (per 1000 cm3) glucose, 5 g; yeast extract, 2 g; (NH4)SO4, 7.5 g; K2HPO4, 3.5 g; MgSO4 ∙ 7H2O, 0.75 g; and CaCl2 ∙ 2H2O, 1 g; and having active acidity of pH 5.1±0.1. Sterile media were inoculated by washing from slant with the proliferated biomass of the respective microorganisms, and incubated in a rotary shaker at 120 rpm and 30 °C for 24 h. The final cell concentrations in inoculum after incubation were 1.7∙108 CFU∙ml−1 for S. cerevisiae 7 and 1.4∙107 CFU∙ml−1 for M. rouxii, as confirmed on YPG or PDA medium by the pour plate method.
2.6 Fermentation of lignocellulose hydrolysates
The inoculum of S. cerevisiae or M. rouxii (5%, v/v) was added to fermentation worts prepared from Miscanthus giganteus hydrolysates. The fermentation process was performed at 30 °C, under stationary, anaerobic conditions for 72 h (S. cerevisiae 7) or 96 h (M. rouxii). The post-fermentation medium was determined for the ethanol concentration with the distillation method [28] and for the concentration of residual reducing sugars [26].
The yield of fermentation was calculated using the formula [29]:
Yfermentation – fermentation yield after 72 or 96 h of the process [dm3 EtOH · 100 kg−1 of carbohydrates].
Yglucose – theoretical yield based on glucose yield.
2.7 Analysis of inhibitors in Miscanthus hydrolysates
Samples of hydrolysates (liquid fraction) were purified using filters that enable separating solid particles in samples intended for HPLC analyses, containing a glass membrane with pore size of 0.4 μm. Hydrolysates prepared in this way were determined for concentrations of chemical compounds being potential inhibitors of the fermentation process, using the HPLC method: furfural, 5-hydroxymetylfurfural (5-HMF), formic acid, levulinic acid, 4-hydroxybenzaldehyde, vanilin. The aforementioned compounds were selected based on findings reported by other authors regarding their inhibiting effect on the fermentation process [30, 31] or their putative inhibitory potential [14, 32].
Concentrations of inhibitors were measured by high-performance liquid chromatography (Agilent 1200), using an ion exchange chromatographic column (Benson BP-RA, 100 mm × 7,8 mm, Benson Polymeric lub Rezex ROA 300 mm × 7.8 mm, Phenomenex) as well as RID and DAD detectors. The mobile phase was 0.03 mol ∙ dm−3 of H2SO4 with the flow rate of 0.7 cm3 ∙ min−1.
2.8 Statistical methods
All experiments were performed in triplicate, and results are expressed as mean. Results obtained were processed using one-way analysis of variance (ANOVA) in STATISTICA software, at a significance level of p = 0.05.
3 Results and discussion
One of the drawbacks of lignocellulose bioconversion, influencing its effectiveness, is the formation of such inhibitors as weak acids and derivatives of phenolics and furan at the stage of plant biomass pretreatment. These compounds suppress activities of hydrolytic enzymes and fermentative microorganisms, thereby inhibiting the bioconversion process and diminishing bioethanol production yield [7, 32]. An appropriately selected method of detoxification used in this process could enable its intensification.
The type of inhibitors formed depends on the type of lignocellulosic material (contents of lignin, cellulose, and hemicellulose) and on the method of its pretreatment. The major groups of inhibitors detected in lignocellulosic hydrolysates included furan derivatives, organic acids, and phenolic compounds [18, 33].
The highest number of inhibitors is synthesized during acidic pretreatment (furfural, 5-hydroxymethylfurfural, formic acid), and the most toxic are lignin derivatives [34]. Even their low concentrations (especially of vanillin and 4-hydroxybenzaldehyde) may be lethal to microorganisms. In turn, weaker inhibitors include e.g. acetic acid or levulinic acid [9].
The alkaline pretreatment allows impairing the formation of compounds potent to inhibit hydrolysis and fermentation. This has been proved by results of the chromatographic analysis of hydrolysates prepared from Miscanthus (Table 2). In the present study, furfural concentration in the analyzed samples reached barely 0.01 g ∙ dm−3, whereas concentrations of the identified lignin derivatives: 4-hydroxybenzaldehyde and levulinic acid, were at 0.045 g ∙ dm−3 and 19.44 g ∙ dm−3, respectively. Formic acid, 5-HMF, and vanillin were not detected.
Material rinsing with water after pretreatment contributed to a decrease in concentrations of inhibiting compounds in the hydrolysates compared to their concentrations in the hydrolysates prepared from the non-rinsed material. The concentration of levulinic acid decreased over 2 times and that of 4-hydroxybenzaldehyde over 5 times. Other detoxification methods used in research alone or in combination with the rinsing treatment allowed removing all inhibitors, except for formic acid (Table 2). This acid is a product of furfural and 5-hydroxymethylfurfural degradation, which explains its presence in the hydrolysates [9, 12, 35]. Its lowest concentration (0.328 g ∙ dm−3) was determined in the hydrolysate rinsed with water and detoxified with ammonium hydroxide. Especially beneficial is the lack of the most toxic inhibitors, i.e. lignin derivatives.
Miscanthus hydrolysates subjected to various detoxification treatments were used to prepare worts for alcoholic fermentation with Saccharomyces cerevisiae 7 and Mucor rouxii, due to the tolerance of these microorganisms to the inhibiting compounds present in the medium and also due to a high effectiveness of ethanol production they offer. Results achieved in control experiments (with the use of rinsing alone after pretreatment) demonstrated a higher effectiveness of fermentation with S. cerevisiae 7 than with M. rouxii. (Figs. 1 and 2) – alcohol content in the post-reaction medium was at 1.92 and 1.58% (v/v) (15.2 and 12.5 g ∙ dm−3 ethanol), respectively. The significance of differences was confirmed by results of the statistical analysis.
The best variant of hydrolysates detoxification in the experiment with S. cerevisiae 7 turned out to be material rinsing after pretreatment coupled with the overliming treatment (Fig. 1). Fermentation of thus prepared material enabled alcohol production at 2.04% (v/v), which corresponded to the total fermentation yield of 51.73%. In the experiment in which material rinsing with water was omitted to check the effectiveness of the method with calcium hydroxide, ethanol concentration was lower and reached 1.76% (v/v), which meant fermentation effectiveness decrease by 15% (44.06%). Probably, material rinsing with water after alkaline pretreatment is necessary in the fermentation process conducted with this strain of distillery yeast. In turn, in our experiment with rape straw, a higher effectiveness of fermentation with the same strain was achieved for hydrolysates detoxified with activated carbon (unpublished data). It may, therefore, be speculated that the usability of the aforementioned method for elimination of toxic substances is affected by the type of raw material and by the composition of a lignocellulosic complex.
This has been confirmed by contents of inhibiting compounds determined in the hydrolysates from Miscanthus biomass rinsed with water after alkaline pretreatment (Table 2). The hydrolysates were found to contain 4-hydroxybenzaldehyde, the lower content of which was obtained in the hydrolysate rinsed with water after pretreatment. In addition, the hydrolysate detoxified only by calcium hydroxide contained formic acid in the concentration 2-fold higher than in the hydrolysate subjected to the coupled detoxification method (rinsing with water + calcium hydroxide treatment). Being a weak acid, it can pervade the cell wall and thereby contribute to the acidification of yeast cytosol. This, in turn, causes the inhibition of many enzymes and significant inhibition of the metabolic process of microorganisms [8].
Taherzadeh and Keikhosro [36] confirmed this dependency and demonstrated that furan compounds and lignin degradation products, being toxic to certain S. cerevisiae strains, were removed during the rinsing procedure. These compounds can also be removed upon hydrolysates treatment with calcium hydroxide [37]. The substitution of the rinsing procedure with the above-mentioned detoxification treatment was supposed to bring the same effects, but study results failed to confirm that.
Martín et al. [38] determined also the effect of sugar cane hydrolysate treatment with a 20% solution of calcium hydroxide on the effectiveness of alcoholic fermentation with the use of S. cerevisiae yeast. Alcohol concentration after fermentation of non-detoxified hydrolysates reached 8.8 g ∙ dm−3, but increased by 23% after the treatment with calcium hydroxide (11.5 g ∙ dm−3). The total concentration of available sugars determined in both experiments was comparable and reached approx. 33.0 g ∙ dm−3. Also Cantarella et al. [18] in their study with poplar hydrolysates, confirmed the effectiveness of calcium hydroxide as an inhibitor-eliminating substance. The use of water rinsing procedure after pretreatment (explosion of steam having a temperature of 214 °C) resulted in ethanol production at 21.5 g ∙ dm−3 after 24-h fermentation, and process productivity of 0.23 g ∙ dm−3 ∙ h−1 (0.29 cm3A100 ∙ dm−3 ∙ h−1). The employment of the overliming method increased process effectiveness and allowed achieving alcohol concentration at 26.5 g ∙ dm−3 and productivity at 0.37 g ∙ dm−3 ∙ h−1 (0.47 cm3A100 ∙ dm−3 ∙ h−1). Results obtained in those experiments are more beneficial that these from our study. This is due to the use of a different lignocellulosic material (poplar) characterized by a different composition, and also by its different pretreatment method (steam explosion).
The present study showed no positive effect of Miscanthus hydrolysates detoxification with ammonia water on the outcomes of their fermentation. The final mean ethanol concentration in post-fermentation worts in the experiments with S. cerevisiae 7 and M. rouxii. Was lower by 1 and 19%, respectively, compared to the control experiment. Opposite results were achieved by Jennings and Schell [39], who reported by 33% higher ethanol concentration after fermentation of an acidic hydrolysate from maize straw treated with ammonia water, compared to the experiment in which the hydrolysate was detoxified with the overliming method. Contents of furfural and HMF decreased by 90 and 33%, respectively, in the hydrolysates treated with Ca(OH)2 and NH4OH. The improvement in fermentation effectiveness of worts prepared based on the hydrolysates detoxified with ammonia water was – in authors’ opinion – probably due to the removal phenolics and other toxic compounds. Similar results were reported by Alriksson et al. [40], who demonstrated more effective alcoholic fermentation of spruce hydrolysates detoxified with NH4OH compared to these treated with Ca(OH)2, Mg(OH)2, NaOH, and Ba(OH)2. It can, therefore, be concluded that the effectiveness of detoxification procedure is determined by raw material type.
M. rouxii has recently been presented as a good candidate for ethanol production from lignocellulosic materials [41]. The hexoses present in the lignocellulosic hydrolyzates can be converted to ethanol by M. indicus with yields and productivity in the same order as S. cerevisiae [42, 43]. Furthermore, M. rouxii can assimilate xylose and convert it to ethanol and xylitol [43]. Lennartsson et al. [44] reported that the mostly filamentous and purely yeast-like cells of M. indicus were able to tolerate 4.6 g ∙ dm−3 furfural and 10 g ∙ dm−3 acetic acid and assimilate the sugars.
In the experiments performed with M. rouxii, the most beneficial effects were achieved after hydrolysates detoxification using activated carbon both with and without material rinsing with water (Fig. 2). In the samples rinsed with water and detoxified with the absorbing substance, the final alcohol content in the post-fermentation medium reached 1.81% (v/v). Analysis of the effectiveness of the method with activated carbon in the experiment in which the rinsing step was omitted brought the expected results as ethanol content in the post-reaction medium reached 1.83% (v/v) and fermentation effectiveness reached approx. 49%.
The one-way analysis of variance conducted to compare alcohol concentrations produced depending on the detoxification method of Miscanthus hydrolysates demonstrated statistically significant differences between experimental variants (p<0.05). Therefore, it can be concluded that material rinsing after pretreatment was unnecessary and that the method with activated carbon was effective in removing inhibitors of the fermentative activity of M. rouxii.
A research group of Karimi et al. [45] studied the effect of detoxification of hydrolysates from rice straw using calcium hydroxide on the effectiveness of fermentation with M. indicus. Upon the use of the above compound as an inhibitor-eliminating agent, alcohol production reached 0.38 g ∙ g−1, compared to 0.35 g ∙ g−1 obtained after the fermentation of non-detoxified hydrolysates. Fermentation productivity remained unchanged and reached 0.04 g ∙ dm−3 ∙ h−1 (0.05 cm3A100 ∙ dm−3 ∙ h−1).
A study conducted by Fakhrudin et al. [46] with a hydrolysate from Eucheuma cottonii algae demonstrated that 7.5% addition of activated carbon and 45-min incubation at a temperature of 40 °C allowed removing approx. 65% of HMF, but additionally caused ca. 25% decrease in reducing sugars content. The same method of toxic substances removal was employed by Mateo et al. [47], who demonstrated that the best variant of inhibitors elimination from hydrolysates of olive wood hydrolysates turned out to be the 2% addition of activated carbon to the hydrolysate with acidity of pH 2 coupled with its incubation at 30 °C for 30 min with shaking at 200 rpm. These conditions of detoxification allowed removing approx. 46% of acetic acid, 81% of phenolic compounds, and 98% of furans.
Also combined methods are employed in the search for the most effective methods of inhibitors removal from lignocellulosic hydrolysates. Effects of the coupled use of detoxification with calcium hydroxide and activated carbon were studied by Yadav et al. [48], who subjected rice straw hydrolysates to the aforementioned treatment and then inoculated them with a co-culture of S. cerevisiae and P. stipitis. After fermentation, alcohol content was at 12.0 g ∙ dm−3, process yield at 0.4 g ∙ g−1, and process productivity at 0.33 g ∙ dm−3 ∙ h−1 (0.48 cm3A100 ∙ dm−3 ∙ h−1).
Nguyen et al. [49] evaluated the usability of various detoxification methods (activated carbon, overliming, ionic exchange with polyethylenimine) in the process of bioethanol production from Gelidium amansii algae. The substrate was acid-treated with H2SO4 and hydrolyzed (36 h; 45 °C; stirring at 150 rpm) at an enzyme (Celluclast 1.5 L) dose of 16 U ∙ mL−1, and the hydrolysate obtained was detoxified. These authors demonstrated 4% addition of activated carbon to prove best in elimination of hydroxymethylfurfural (reduction of concentration by 89.5% within 4 min). Thus prepared hydrolysate was next subjected to the alcoholic fermentation with S. cerevisiae KCCM 1129 yeast, which resulted in ethanol production at 20.28 g ∙ dm−3. In the experiment with omitted detoxification step, ethanol concentration in the post-reaction medium was lower by 6%. Our study on the effect of detoxification of rape straw hydrolysates with activated carbon or calcium hydroxide on the effectiveness of fermentation of substrate saccharides using P. tannophilus KKP 546 yeast did not confirm the usability of any of the methods tested (unpublished data).
As confirmed by results of the performed experiments, the usability of the detoxification methods studied was dependent on genus of the fermenting microorganism. The choice of pretreatment method (which generates the highest number of inhibitors) is driven by the composition of lignocellulosic material, therefore hydrolysates produced with these methods are characterized by different severity of toxicity [50]. This justifies the need for continuation of extensive research with special attention paid to the aforementioned factor.
4 Conclusion
When evaluating suitability of detoxification methods, consideration should also be given to their effectiveness and to the extent of substrate weight loss. Among the detoxification procedures compared, the most beneficial effects were achieved upon the use of calcium hydroxide and activated carbon.
The rinsing with water after alkaline pretreatment is an indispensable process enabling the removal of inhibitors of the fermentative activity of S. cerevisiae 7. In turn, detoxification can be omitted at the pretreatment stage (rinsing with water) during fermentation with M. rouxii, which allows minimizing weight losses of the material intended for enzymatic hydrolysis.
Data availability
All the data is present in manuscript itself.
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Acknowledgements
This work has been supported by the National (Polish) Centre for Research and Development (NCBiR) as a strategic program: “Advanced Technologies for Energy Generation. Task 4: Development of technology of fuel and energy generation from biomass, agricultural and other wastes”This work has been also carried out with funds for science in years 2010-2013 as a research project N N312 235838.
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Kordala, N., Lewandowska, M. & Bednarski, W. Effect of the method for the elimination of inhibitors present in Miscanthus giganteus hydrolysates on ethanol production effectiveness. Biomass Conv. Bioref. 13, 2089–2097 (2023). https://doi.org/10.1007/s13399-020-01255-2
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DOI: https://doi.org/10.1007/s13399-020-01255-2