Abstract
The present study deals with the use of locally prepared rice husk ash (RHA)-based sodium silicate for alkaline activation of laterites (uncalcined (LNW) and calcined (LCA)). RHA-based activator (SSR) was prepared by adding as-collected RHA to 6 M NaOH at a solid/liquid mass ratio of 0.56. The various proportions of metakaolin (MK) and basalt powder (BA) influenced the final properties of the geopolymer products. After 28 days of curing at room temperature, XRD, SEM and FT-IR analyses were used to study the evolution phases. Uncalcined laterite-based formulations showed their highest compressive strength at 29.86 MPa with 20 wt.% of MK, whereas calcined ones showed the most elevated strength at 47.02 MPa, with the addition of 25 wt.% MK. Further additions above these thresholds tend to reduce strength and increase setting time. Substitution of calcined laterite with basalt powder permitted to control the porosity of samples at low values with the consequent reduction of strength. In general, the water absorption and apparent porosity decrease with addition of metakaolin in raw laterite-based formulations and relatively decrease with addition of basalt powder in calcined laterite-based formulations, while bulk density remains relatively constant. The locally produced RHA-based alkaline activator is efficient for laterite geopolymerization, resulting in products with robust mechanical and physical properties capable of fostering application in quality housing.
Similar content being viewed by others
Data Availability
All data generated or analyzed during this study are included in this article.
Code Availability
Not applicable
References
Sjahrul M (2013) Use of Sodium Silicate from Rice Husk Ash Basic Materials for Coating Electrolytes in the Synthesis of Magnetite Nanoparticles, 46–56
Abu R, Yahya R, Neon S (2016) Production of high purity amorphous Silica from Rice husk. Procedia Chem 19:189–195. https://doi.org/10.1016/j.proche.2016.03.092
Hossain SKS, Mathur L, Roy PK (2018) ce pt us cr t, J Asian Ceram Soc 0. https://doi.org/10.1080/21870764.2018.1539210
Tong KT, Vinai R, Soutsos MN (2018) Use of Vietnamese rice husk ash for the production of sodium silicate as the activator for alkali-activated binders. J Clean Prod 201:272–286. https://doi.org/10.1016/j.jclepro.2018.08.025
Kamseu E, à Moungam LMB, Cannio M, Billong N, Chaysuwan D, Melo UC, Leonelli C (2017) Substitution of sodium silicate with rice husk ash-NaOH solution in metakaolin based geopolymer cement concerning reduction in global warming. J Clean Prod 142. https://doi.org/10.1016/j.jclepro.2016.10.164
à Moungam LMB, Mohamed H, Kamseu E, Billong N, Melo UC (2017) Properties of Geopolymers Made from Fired Clay Bricks Wastes and Rice Husk Ash (RHA)-Sodium Hydroxide (NaOH) Activator Mater Sci Appl 08:537–552. https://doi.org/10.4236/msa.2017.87037
Özkan İ (2016) Production of Sodium Silicate Cullets by Using Trona, 129 2–5. https://doi.org/10.12693/APhysPolA.129.451
The origin, distribution and composition of laterite, 159 (1915) 154–159
L. Associates (1971) Laterite and lateritic soils and other problem soils of Africa, 64–140
Davidovits J, France S (2020) Ferro-sialate Geopolymers ( -Fe-O-Si-O-Al-O- ). https://doi.org/10.13140/RG.2.2.25792.89608/2
Obonyo EA, Kamseu E, Lemougna PN, Tchamba AB, Melo UC, Leonelli C (2014) A Sustainable Approach for the Geopolymerization of Natural Iron-Rich Aluminosilicate Materials, 5535–5553. https://doi.org/10.3390/su6095535
Kaze RC, à Moungam LMB, Djouka MLF, Nana A, Kamseu E, Melo UFC, Leonelli C (2017) The corrosion of kaolinite by iron minerals and the effects on geopolymerization. Appl Clay Sci 138:48–62. https://doi.org/10.1016/j.clay.2016.12.040
Lassinantti Gualtieri M, Romagnoli M, Pollastri S, Gualtieri AF (2015) Inorganic polymers from laterite using activation with phosphoric acid and alkaline sodium silicate solution: mechanical and microstructural properties. Cem Concr Res 67:259–270. https://doi.org/10.1016/j.cemconres.2014.08.010
Sontia Metekong JV, Kaze CR, Deutou JG, Venyite P, Nana A, Kamseu E, Melo UC, Tatietse TT (2020) Evaluation of performances of volcanic-ash-laterite based blended geopolymer concretes: mechanical properties and durability, J Build Eng https://doi.org/10.1016/j.jobe.2020.101935
Kamseu E, Rodrigue C, Fekoua N, Melo UC, Rossignol S, Leonelli C (2020) Ferrisilicates formation during the geopolymerization of natural Fe-rich aluminosilicate precursors, 240. https://doi.org/10.1016/j.matchemphys.2019.122062
Aluko O, Awolusi T, Adesina A (2019) Influence of Curing Media and Mixing Solution on the Compressive Strength of Laterized Concrete
Lemougna PN, Melo UFC, Kamseu E, Tchamba AB (2011) Laterite based stabilized products for sustainable building applications in tropical countries: review and prospects for the case of Cameroon. Sustainability 3:293–305. https://doi.org/10.3390/su3010293
Lemougna PN, Wang KT, Tang Q, Kamseu E, Billong N, Melo UC, Cui XM (2017) Effect of slag and calcium carbonate addition on the development of geopolymer from indurated laterite. Appl Clay Sci 148:109–117. https://doi.org/10.1016/j.clay.2017.08.015
Lemougna PN, Madi AB, Kamseu E, Melo UC, Delplancke MP, Rahier H (2014) Influence of the processing temperature on the compressive strength of Na activated lateritic soil for building applications. Constr Build Mater 65:60–66. https://doi.org/10.1016/j.conbuildmat.2014.04.100
Kaze RC, Myllyam L, Moungam B, Cannio M, Rosa R, Kamseu E, Melo UC, Leonelli C (2018) Microstructure and engineering properties of Fe2O3(FeO)-Al2O3-SiO2 based geopolymer composites, J Clean Prod 3. https://doi.org/10.1016/j.jclepro.2018.07.171
Kaze CR, Venyite P, Nana A, Juvenal DN, Tchakoute K, Rahier H, Kamseu E, Melo UC, Leonelli C (2019) Meta-halloysite to improve compactness in iron-rich laterite-based alkali activated materials, Mater Chem Phys 122268. https://doi.org/10.1016/j.matchemphys.2019.122268, 122268
Nkwaju RY, Djobo JNY, Nouping JNF, Huisken PWM, Deutou JGN, Courard L (2019) Applied Clay Science Iron-rich laterite-bagasse fi bers based geopolymer composite : Mechanical , durability and insulating properties. Appl Clay Sci 183:105333. https://doi.org/10.1016/j.clay.2019.105333
Bewa CN, Tchakouté HK, Rüscher CH, Kamseu E, Leonelli C (2019) Influence of the curing temperature on the properties of poly ( phospho - ferro - siloxo ) networks from laterite, SN Appl Sci https://doi.org/10.1007/s42452-019-0975-5
Kaze CR, Yankwa JN, Nana A, Tchakoute HK, Kamseu E, Melo UC, Rahier H (2018) Effect of silicate modulus on the setting, mechanical strength and microstructure of iron-rich aluminosilicate (laterite) based-geopolymer cured at room temperature. Ceram Int 44:21442–21450. https://doi.org/10.1016/j.ceramint.2018.08.205
Kaze CR, Lecomte-Nana GL, Kamseu E, Camacho PS, Yorkshire AS, Provis JL, Duttine M, Wattiaux A, Melo UC (2021) Mechanical and physical properties of inorganic polymer cement made of iron-rich laterite and lateritic clay: a comparative study. Cem Concr Res 140:106320. https://doi.org/10.1016/j.cemconres.2020.106320
B. V Rangan, B.V. Rangan, P. Fieaust, C. Faci (2008) Fly Ash-Based Geopolymer Concrete
C. Republic (2005) C. Republic, Geopolymer materials based on fly ash, 49 195–204
Aleem MIA, Arumairaj PD (2012) Geopolymer concrete-a review. Int J Eng Sci Emerg Technol 1:118–122
Rangan BV (2014) Geopolymer concrete for environmental protection
More P, Kishanrao P (2013). Design of Geopolymer Concrete 2:1841–1844
Saraya MESI (2014) Study physico-chemical properties of blended cements containing fixed amount of silica fume, blast furnace slag, basalt and limestone, a comparative study. Constr Build Mater 72:104–112. https://doi.org/10.1016/j.conbuildmat.2014.08.071
Bernal SA, Rose V, Provis JL (2014) The fate of iron in blast furnace slag particles during alkali-activation. Mater Chem Phys 146:1–5. https://doi.org/10.1016/j.matchemphys.2014.03.017
Cheng TW, Chiu JP (2003) Fire-resistant geopolymer produced by granulated blast furnace slag, 16 205–210. https://doi.org/10.1016/S0892-6875(03)00008-6
Damilola OM (2013) Syntheses, Characterization and Binding Strength of Geopolymers: A Review. Int. J. Mater. Sci. Appl.:2, 185. https://doi.org/10.11648/j.ijmsa.20130206.14
Tchakouté HK, Rüscher CH, Kong S, Kamseu E, Leonelli C (2017) Thermal Behavior of Metakaolin-Based Geopolymer Cements Using Sodium Waterglass from Rice Husk Ash and Waste Glass as Alternative Activators, Waste and Biomass Valorization. 8. https://doi.org/10.1007/s12649-016-9653-7
Tchadjié LN, Djobo JNY, Ranjbar N, Tchakouté HK, Kenne BBD, Elimbi A, Njopwouo D (2016) Potential of using granite waste as raw material for geopolymer synthesis. Ceram Int 42:3046–3055. https://doi.org/10.1016/j.ceramint.2015.10.091
Nana A, Alomayri TS, Venyite P, Kaze RC, Assaedi HS, Nobouassia CB, Sontia JVM, Ngouné J, Kamseu E, Leonelli C (2020) Mechanical properties and microstructure of a Metakaolin-based inorganic polymer mortar reinforced with quartz sand, silicon. https://doi.org/10.1007/s12633-020-00816-4
Kakali G, Perraki T, Tsivilis S, Badogiannis E (2001) Thermal treatment of kaolin : the effect of mineralogy on the pozzolanic activity, 73–80
Myllyam L, Mohamed H, Kamseu E, Billong N (2017) Properties of Geopolymers Made from Fired Clay Bricks Wastes and Rice Husk Ash ( RHA ) -Sodium Hydroxide ( NaOH ) Activator, 537–552. https://doi.org/10.4236/msa.2017.87037
ASTM C20–00, Standard Test Methods for Apparent Porosity , Water Absorption , Apparent Specific Gravity , and Bulk Density of Burned Refractory Brick and Shapes by Boiling Water, Am. Soc. Test. Mater. 00 (2015) 1–3. https://doi.org/10.1520/C0020-00R10.2
Khan MI, Alhozaimy AM (2011) Properties of natural pozzolan and its potential utilization in environmental friendly concrete. Can J Civ Eng 38:71–78. https://doi.org/10.1139/L10-112
Tchakoute HK, Rüscher CH, Djobo JNY, Kenne BBD, Njopwouo D (2015) Influence of gibbsite and quartz in kaolin on the properties of metakaolin-based geopolymer cements. Appl Clay Sci 107:188–194. https://doi.org/10.1016/j.clay.2015.01.023
Deutou NJG, Beda T, Biesuz M, Boubakar L, Melo UC, Kamseu E, Sglavo VM (2018) Design and characterization of porous mullite based semi-vitrified ceramics. Ceram Int 44:7939–7948. https://doi.org/10.1016/j.ceramint.2018.01.232
Deutou JNG, Kamga VELS, Kaze RC, Kamseu E, Sglavo VM (2020) Thermal behaviour and phases evolution during the sintering of porous inorganic membranes. J Eur Ceram Soc 40:2151–2162. https://doi.org/10.1016/j.jeurceramsoc.2020.01.035
Rodrigue Kaze C, Ninla Lemougna P, Alomayri T, Assaedi H, Adesina A, Kumar Das S, Lecomte-Nana GL, Kamseu E, Chinje Melo U, Leonelli C (2020) Characterization and performance evaluation of laterite based geopolymer binder cured at different temperatures. Constr Build Mater 121443:121443. https://doi.org/10.1016/j.conbuildmat.2020.121443
Djangang CN, Tchamba AB, Kamseu E, Melo UC, Elimbi A, Ferrari AM, Leonelli C (2014) Reaction sintering and microstructural evolution in metakaolin-metastable alumina composites. J Therm Anal Calorim 117:1035–1045. https://doi.org/10.1007/s10973-014-3937-6
Wang KT, He Y, Song XL, Cui XM (2015) Effects of the metakaolin-based geopolymer on high-temperature performances of geopolymer/PVC composite materials. Appl. Clay Sci. 114:586–592. https://doi.org/10.1016/j.clay.2015.07.008
Boum RBE, Kaze CR, Nemaleu JGD, Djaoyang VB, Rachel NY, Ninla PL, Owono FM, Kamseu E (2020) Thermal behaviour of metakaolin–bauxite blends geopolymer: microstructure and mechanical properties, SN Appl. Sci. 2. https://doi.org/10.1007/s42452-020-3138-9
Shinohara Y, Kohyama N (2004) Quantitative Analysis of Tridymite and Cristobalite Crystallized in Rice Husk Ash by Heating, 277–285
Industries SM (1987) Transformation of tridymite to cristobalite below 1470°C in silica refractories, 22 2248–2252
Summary V (1961). Transformation of Quartz to Cristobalite 81:35–41
Jones JB, Segnit ER (2007) Genesis of cristobalite and tridymite at low temperatures, 7614. https://doi.org/10.1080/00167617208728780
Unasir M, Riwikantoro T, Ainuri MOZ, Arminto D (2015) Synthesis of SiO 2 nanopowders containing quartz and cristobalite phases from silica sands, 33 47–55. https://doi.org/10.1515/msp-2015-0008
Saraya MEI, El-fadaly E (2017) Preliminary Study of Alkali Activation of Basalt : Effect of NaOH Concentration on Geopolymerization of Basalt, 58–76. https://doi.org/10.4236/msce.2017.511006
Bich C, Ambroise J, Péra J (2009) Applied clay science in fl uence of degree of dehydroxylation on the pozzolanic activity of metakaolin. Appl Clay Sci 44:194–200. https://doi.org/10.1016/j.clay.2009.01.014
Mohamed H, Giogetti J, Deutou N, Rodrigue C, Lynn K, Beleuk M (2020) Mechanical and microstructural properties of geopolymer mortars from meta - halloysite : effect of titanium dioxide TiO 2 ( anatase and rutile ) content, SN Appl. Sci. 2. https://doi.org/10.1007/s42452-020-03396-5
Djobo YJN, Elimbi A, Manga JD, Li IBD (2016) Partial replacement of volcanic ash by bauxite and calcined oyster shell in the synthesis of volcanic ash-based geopolymers. Constr Build Mater 113:673–681. https://doi.org/10.1016/j.conbuildmat.2016.03.104
Elimbi A, Tchakoute HK, Njopwouo D (2011) Effects of calcination temperature of kaolinite clays on the properties of geopolymer cements. Constr Build Mater 25:2805–2812. https://doi.org/10.1016/j.conbuildmat.2010.12.055
Tchakoute HK, Rüscher CH, Djobo JNY, Kenne BBD, Njopwouo D (2015) Applied clay science in fl uence of gibbsite and quartz in kaolin on the properties of metakaolin-based geopolymer cements. Appl Clay Sci 107:1–7. https://doi.org/10.1016/j.clay.2015.01.023
Barbosa VFF, MacKenzie KJD (2003) Thermal behaviour of inorganic geopolymers and composites derived from sodium polysialate. Mater Res Bull 38:319–331. https://doi.org/10.1016/S0025-5408(02)01022-X
Tchakouté HK, Melele SJK, Djamen AT, Kaze CR, Kamseu E, Nanseu CNP, Leonelli C, Rüscher CH (2020) Applied clay science microstructural and mechanical properties of poly ( sialate-siloxo ) networks obtained using metakaolins from kaolin and halloysite as aluminosilicate sources : a comparative study. Appl Clay Sci 186:105448. https://doi.org/10.1016/j.clay.2020.105448
Slaty F, Khoury H, Rahier H, Wastiels J (2015) Durability of alkali activated cement produced from kaolinitic clay. Appl Clay Sci 104:229–237. https://doi.org/10.1016/j.clay.2014.11.037
Nana A, Cyriaque R, Salman T, Suliman H, Giogetti J, Deutou N, Ngouné J, Kouamo H, Kamseu E (2021) Innovative porous ceramic matrices from inorganic polymer composites ( IPCs ): microstructure and mechanical properties. Constr Build Mater 273:122032. https://doi.org/10.1016/j.conbuildmat.2020.122032
Nemaleu JGD, Bakaine Djaoyang V, Bilkissou A, Kaze CR, Boum RBE, Djobo JNY, Lemougna Ninla P, Kamseu E (2020) Investigation of groundnut Shell powder on development of lightweight Metakaolin based Geopolymer composite: mechanical and microstructural properties, silicon. https://doi.org/10.1007/s12633-020-00829-z
Kumar S, Mohammed S, Adesina A, Mishra J (2020) Journal of Building Engineering Fresh , strength and microstructure properties of geopolymer concrete incorporating lime and silica fume as replacement of fly ash. J Build Eng 32:101780. https://doi.org/10.1016/j.jobe.2020.101780
Acknowledgments
The authors of this article wish to express their warmth gratitude to the African Academic of Science and the Royal Society of London for the FLAIR fellowship of African Academic of Science and the Royal Society N° FLR/R1/201402, which supported the characterization of samples. The authors also acknowledge the Local Materials Promotion Authorities (MIPROMALO) for giving access into their laboratory where raw materials’ preparation and formulations were carried out.
Funding
The characterization of samples was supported by Dr. Elie Kamseu, under the FLAIR fellowship of African Academic of Science and the Royal Society N° FLR/R1/201402,
Author information
Authors and Affiliations
Contributions
Venyite Paul: Conceptualization, Methodology, Investigation, Writing - original draft & Project administration. Eugene Charles Makone: Validation, Writing - review & editing, Visualization. Rodrigue Cyriaque Kaze: Validation, Visualization, Methodology, Writing - review & editing. Achile Nana: Methodology & Writing - review & editing. Juvenal Giogetti Deutou Nemaleu: writing - review & editing. Elie Kamseu: Conceptualization, Supervision & Resources. Uphie Chinje Melo: Conceptualization & Supervision. Cristina Leonelli: Resources, Writing - review & editing.
Corresponding authors
Ethics declarations
This manuscript has been published elsewhere in any form or language and has not been submitted to more than one journal for simultaneous consideration.
Declaration on Conflict of Interest
The authors declare that they have no conflict of interest.
Consent to Participate
Note applicable.
Consent for Publication
Not applicable.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Venyite, P., Makone, E.C., Kaze, R.C. et al. Effect of Combined Metakaolin and Basalt Powder Additions to Laterite-Based Geopolymers Activated by Rice Husk Ash (RHA)/NaOH Solution. Silicon 14, 1643–1662 (2022). https://doi.org/10.1007/s12633-021-00950-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12633-021-00950-7