Skip to main content
Log in

Friction and Wear Behavior of AA 7075- Si3N4 Composites Under Dry Conditions: Effect of Sliding Speed

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

In this paper, the effect of sliding speed on tribological properties of AA7075-Si3N4 composites has been investigated. The tribological testing was carried on a unidirectional pin on disc tribometer at three different sliding speeds (1 m/s, 4 m/s, and 7 m/s) at a constant load of 30 N. The wear loss increased with an increase in speed and coefficient of friction decreased with an increase in speed. The morphologies of the worn samples were investigated by SEM and it was observed that in case of unreinforced alloy and lower concentrations (2 wt% and 4 wt%) delamination was the dominant wear mechanism and, in case of higher Si3N4content (8 wt%) abrasive wear was the dominant wear mechanism. Heavy plastic deformation and deeper grooves were observed in case of higher speeds. Mechanically Mixed Layer (MML) formation was also confirmed by EDS. The developed material could serve various high speed sliding wear applications in automotive sector.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Green ML, Espinal L, Traversa E, Amis EJ (2012) Materials for sustainable development. MRS Bull 37:303–309

    Article  Google Scholar 

  2. Suresha S, Sridhara BK (2010) Effect of addition of graphite particulates on the wear behaviour in aluminium-silicon carbide-graphite composites. Mater Des 31:1804–1812

    Article  CAS  Google Scholar 

  3. Gu D, Jue J, Dai D, Lin K, Chen W (2018) Effects of dry sliding conditions on wear properties of al-matrix composites produced by selective laser melting additive manufacturing. J Tribol 140:21605

    Article  CAS  Google Scholar 

  4. Bai Y, Guo Y, Li J, Yang Z, Tian J (2017) Effect of Al2O3 nanoparticle reinforcement on the mechanical and high-temperature tribological behavior of Al-7075 alloy. Proc Inst Mech Eng Part J J Eng Tribol 231:900–909

    Article  CAS  Google Scholar 

  5. Ebrahimzad P, Ghasempar M, Balali M (2017) Friction stir processing of aerospace aluminum alloy by addition of carbon nano tube. Trans Indian Inst Met 70:2241–2253

    Article  CAS  Google Scholar 

  6. Shanmughasundaram P (2015) Statistical analysis on influence of heat treatment, load and velocity on the dry sliding wear behavior of aluminium alloy 7075. Mater Phys Mech 118–124

  7. Ruiz-Andrés M, Conde A, De Damborenea J, Garcia I (2015) Wear behavior of aluminum alloys at slow sliding speeds. Tribol Trans 58:955–962

    Article  CAS  Google Scholar 

  8. Yang Z-R, Sun Y, Li X-X, Wang S-Q, Mao T-J (2015) Dry sliding wear performance of 7075 Al alloy under different temperatures and load conditions. Rare Met 1–6. https://doi.org/10.1007/s12598-015-0504-7

  9. Rao TB (2017) An experimental investigation on mechanical and wear properties of Al7075/SiCp composites: effect of SiC content and particle size. J Tribol 140:31601–31608

    Article  CAS  Google Scholar 

  10. Baradeswaran A, Elayaperumal A, Franklin Issac R (2013) A statistical analysis of optimization of wear behaviour of Al- Al 2O3 composites using taguchi technique. Procedia Eng 64(Elsevier):973–982

    Article  CAS  Google Scholar 

  11. Baradeswaran A, Elaya Perumal A (2013) Influence of B4C on the tribological and mechanical properties of Al 7075-B4C composites. Compos Part B Eng 54:146–1152

    Article  CAS  Google Scholar 

  12. Baskaran S, Anandakrishnan V, Duraiselvam M (2014) Investigations on dry sliding wear behavior of in situ casted AA7075-TiC metal matrix composites by using Taguchi technique. Mater Des 60:184–192

    Article  CAS  Google Scholar 

  13. Michael Rajan HB, Ramabalan S, Dinaharan I, Vijay SJ (2014) Effect of TiB2 content and temperature on sliding wear behavior of AA7075/TiB2 in situ aluminum cast composites. Arch Civ Mech Eng 14:72–79

    Article  Google Scholar 

  14. L Wu L Gu, Xie Z, C Zhang BS (2017) Improved tribological properties of Si3N4/GCr15 sliding pairs with few layer graphene as oil additives. Ceram Int 43:14218–14224

    Article  CAS  Google Scholar 

  15. Sharma N, Khanna R, Singh G, Kumar V (2016) Fabrication of 6061 aluminum alloy reinforced with Si3N4/n-Gr and its wear performance optimization using integrated RSM-GA. Part Sci Technol 0:1–11

    Google Scholar 

  16. Suryanarayana RC, Khan S, Koppad PG, Khan Z (2013) Tribological behaviour of hot extruded Al6061-Si3N4 composite. In: ASME international mechanical engineering congress and exposition, pp V02AT02A050–V02AT02A050

  17. Arik H (2008) Effect of mechanical alloying process on mechanical properties of α-Si3N4 reinforced aluminum-based composite materials. Mater Des 29:1856–1861

    Article  CAS  Google Scholar 

  18. Shorowordi KM, Haseeb ASMA, Celis JP (2004) Velocity effects on the wear, friction and tribochemistry of aluminum MMC sliding against phenolic brake pad. Wear 256:1176–1181

    Article  CAS  Google Scholar 

  19. Rao RN, Das S (2011) Effect of SiC content and sliding speed on the wear behaviour of aluminium matrix composites. Mater Des 32:1066–1071

    Article  CAS  Google Scholar 

  20. Basavarajappa S, Chandramohan G, Mahadevan A, Thangavelu M, Subramanian R, Gopalakrishnan P (2007) Influence of sliding speed on the dry sliding wear behaviour and the subsurface deformation on hybrid metal matrix composite. Wear 262:1007–1012

    Article  CAS  Google Scholar 

  21. Ul Haq MI, Anand A (2018) Dry sliding friction and wear behavior of AA7075-Si3N4 composite. Silicon. https://doi.org/10.1007/s12633-017-9675-1

  22. Bowden FP, Persson PA (1961) Deformation, heating and melting of solids in high-speed friction. Proc R Soc Lond A: Math Phys Eng Sci 260:433–458

    Article  Google Scholar 

  23. Rao B, Shin YC (2001) Analysis on high-speed face-milling of 7075-T6 aluminum using carbide and diamond cutters. Int J Mach Tools Manuf 41:1763–1781

    Article  Google Scholar 

  24. Ramesh CS, Khan ARA, Ravikumar N, Savanprabhu P (2005) Prediction of wear coefficient of Al6061-TiO2 composites. Wear 259(Elsevier):602–608

    Article  CAS  Google Scholar 

  25. Mondal DP, Das S, Rao RN, Singh M (2005) Effect of SiC addition and running-in-wear on the sliding wear behaviour of Al-Zn-Mg aluminium alloy. Mater Sci Eng A 402:307–319

    Article  CAS  Google Scholar 

  26. Chen WW, Wang QJ (2008) Thermomechanical analysis of elastoplastic bodies in a sliding spherical contact and the effects of sliding speed, heat partition, and thermal softening. J Tribol 130:41402

    Article  Google Scholar 

  27. Sahin Y, Murphy S (1998) The effect of sliding speed and microstructure on the dry wear properties of metal-matrix composites. Wear 214:98–106

    Article  CAS  Google Scholar 

  28. Zhang ZF, Zhang LC, Mai Y-W (1995) Particle effects on friction and wear of aluminium matrix composites. J Mater Sci 30:5999–6004

    Article  CAS  Google Scholar 

  29. Kim HJ, Emge A, Karthikeyan S, Rigney DA (2005) Effects of tribooxidation on sliding behavior of aluminum. Wear 259:501–505. (Elsevier)

    Article  CAS  Google Scholar 

  30. Mahmoud ERI, Takahashi M, Shibayanagi T, Ikeuchi K (2010) Wear characteristics of surface-hybrid-MMCs layer fabricated on aluminum plate by friction stir processing. Wear 268:1111–1121

    Article  CAS  Google Scholar 

  31. Ahlatci H, Kocer T, Candan E, Çimenoglu H (2006) Wear behaviour of Al/(Al2 O 3 p + SiC p) hybrid composites. Tribol Int 39:213–220

    Article  CAS  Google Scholar 

  32. Devaraju A, Kumar A, Kumaraswamy A, Kotiveerachari B (2013) Influence of reinforcements (SiC and Al 2 O 3) and rotational speed on wear and mechanical properties of aluminum alloy 6061-T6 based surface hybrid composites produced via friction stir processing. Mater Des 51:331–341

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors would like to thank the staff of Central Workshop, Shri Mata Vaishno Devi University who extended their help during the course of sample fabrication. The help rendered by SAI Labs Patiala, Punjab (India) for the SEM and EDS is also acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mir Irfan Ul Haq.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ul Haq, M.I., Anand, A. Friction and Wear Behavior of AA 7075- Si3N4 Composites Under Dry Conditions: Effect of Sliding Speed. Silicon 11, 1047–1053 (2019). https://doi.org/10.1007/s12633-018-9967-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-018-9967-0

Keywords

Navigation