Skip to main content
Log in

A Study of the Performance of Submerged Arc Furnace Smelting of Industrial Silicon

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

The consumption of energy and carbonaceous reductants is one of the more important factors that significantly influence the cost of industrial silicon production. The effect of raw materials on the silicon yield and the energy consumption in the process of producing silicon was investigated in this study using data collected from various submerged arc furnaces. Following analysis of a large quantity of industrial data, the results showed that a 12.5 MVA submerged arc furnace was the most efficient in utilizing the consumption of coal. In addition, the 8 MVA furnaces consumed the petroleum coke (petcoke) more efficiently in a silicon production process. To decrease the raw materials consumption and the energy loss in an industrial silicon production process, the petcoke/coal ratios for the 8 MVA and 12.5 MVA furnaces should be 1.25∼1.4 and 0.4∼0.6, respectively, for the production of one ton of silicon.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Collantes-Bellido R, Tomas Gomez T (1997) Identification and modelling of a three phase arc furnace for voltage disturbance simulation. IEEE Trans Power Deliv 12:1812–1817

    Article  Google Scholar 

  2. Chang GW, Liu YJ, Dinavahi V, Su HJ (2010) On real-time simulation for harmonic and flicker assessment of an industrial system with bulk nonlinear loads. IEEE Trans Indust Electron 57:2998–3009

    Article  Google Scholar 

  3. GÖl M, Salor O, Alboyaci B, Mutluer B, Cadirci I, Ermis M (2010) A new field-data-based EAF model for power quality studies. IEEE Trans Ind Appl 46:1230–1242

    Article  Google Scholar 

  4. Janabi-Sharifi F, Jorjani G (2009) An adaptive system for modeling and simulation of electrical arc furnaces. Control Eng Pract 17:1202–1219

    Article  Google Scholar 

  5. Hu YJ, Chen KH, Huang PY, Lu CN (2011) Electric arc furnace voltage flicker analysis and prediction. IEEE Trans Instrum Meas 60:3360–3368

    Article  Google Scholar 

  6. Li X, Lu X, Wang D (2010) Arc furnace electrode control system design IEEE International Conference on Computer, Mechatronics. Control and Electronic Engineering, vol 4. CMCE, China, pp 364–366

  7. Takla M, Kamfjord NE, Tveit H, Kjelstrup S (2013) Energy and exergy analysis of the silicon production process. Energy 58:138–46

    Article  CAS  Google Scholar 

  8. Asphang B (1992) Elkem Training Manual. Elkem Consultants

  9. Ishak R, Tangstad M (2007) Innovations in Ferroalloy Industry INFACON XI. Macmillan Publishers India Limited, New Delhi

    Google Scholar 

  10. Miyauchi Y, Nishi T, Saito K, Kizu Y (2004) Transformation through Technology INFACON X. Cape Town, South Africa

    Google Scholar 

  11. Olsen SE, Tangstad M, Lindstad T (2007) Production of manganese ferroalloys. SINTEF and Tapir Academic Press, Trondheim

    Google Scholar 

  12. Schei A, Tuset JK, Tveit H (1998) Production of high silicon alloys. Tapir, Trondheim, Norway

    Google Scholar 

  13. Jasienko S, Svietlik U, Jasenko S (1995) Chemia i fizyka wegla. Politechnika Wroclawska, Wroclaw, p 347

    Google Scholar 

  14. Zhan X, Zhou Z, Wang F (2010) Catalytic effect of black liquor on the gasification reactivity of petroleum coke. Appl Energy 87:1710–5

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The authors are grateful for financial support from the NSFC (No.51334002 and No.51461027) and the Program for Innovative Research Team in the University of Ministry of Education of China (Grant No. IRT1250).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wenhui Ma.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, Z., Ma, W., Wu, J. et al. A Study of the Performance of Submerged Arc Furnace Smelting of Industrial Silicon. Silicon 10, 1121–1127 (2018). https://doi.org/10.1007/s12633-017-9584-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-017-9584-3

Keywords

Navigation