Abstract
A novel hydrothermal process was developed to extract zinc from pure zinc ferrite (ZnFe2O4) nanopowder and zinc-containing electric arc furnace (EAF) dust using hexahydrated ferric chloride (FeCl3·6H2O) as a decomposing agent. The effects of solid FeCl3·6H2O to ZnFe2O4 ratio by mass (R F/Z), hydrothermal reaction temperature, and time on zinc extraction were systematically investigated. In the results, when the hydrothermal reaction is conducted at 150°C for 2 h with R F/Z of 15:20, the efficiency of zinc extraction from ZnFe2O4 reaches 97.2%, and the concentration of ferric ions (Fe3+) in the leaching solution is nearly zero, indicating a high selectivity for zinc. In addition, the zinc extraction efficiency from the EAF dust reaches 94.5% in the case of the hydrothermal reaction performed at 200°C for 10 h with the solid FeCl3·6H2O to EAF dust ratio by mass (R F/EAF dust) of 15:10. Zinc and iron separation is achieved by adjusting the pH value of the leaching solution according to the different precipitation pH values of metal hydroxides.
Similar content being viewed by others
References
J.G.M.S. Machado, F.A. Brehm, C.A.M. Moraes, C.A. dos Santos, A.C.F Vilela, and J.B.M da Cunha, Chemical, physical, structural and morphological characterization of the electric arc furnace dust, J. Hazard. Mater., 136(2006), No. 3, p. 953.
K. Brunelli and M. Dabalà, Ultrasound effects on zinc recovery from EAF dust by sulfuric acid leaching, Int. J. Miner. Metall. Mater., 22(2015), No. 4, p. 353.
R.A. Shawabkeh, Hydrometallurgical extraction of zinc from Jordanian electric arc furnace dust, Hydrometallurgy, 104(2010), No. 1, p. 61.
G. Orhan, Leaching and cementation of heavy metals from electric arc furnace dust in alkaline medium, Hydrometallurgy, 78(2005), No. 3-4, p. 236.
Š. Langová and D. Matýsek, Zinc recovery from steel-making wastes by acid pressure leaching and hematite precipitation, Hydrometallurgy, 101(2010), No. 3-4, p. 171.
A.M. Hagni, R.D. Hagni, and C. Demars, Mineralogical characteristics of electric arc furnace dusts, JOM, 43(1991), No. 4, p. 28.
J.H. Liu, Z.R. Wang, B.H. Luo, and J.F. Ma, Decontamination treatment and comprehensive utilization of zinc materials with waelz technology in production practice, Hunan Nonferrous Met., 24(2008), No. 6, p. 16.
S. Nagib and K. Inoue, Recovery of lead and zinc from fly ash generated from municipal incineration plants by means of acid and/or alkaline leaching, Hydrometallurgy, 56(2000), No. 3, p. 269.
C.C. Wu, F.C. Chang, M.S. Chen, M.S. Tsai, and Y.N. Wang, Reduction behavior of zinc ferrite in EAF-dust recycling with CO gas as a reducing agent, J. Environ. Manage., 143(2014), p. 208.
M.H. Morcali, O. Yucel, A. Aydin, and B. Derin, Carbothermic reduction of electric arc furnace dust and cal cination of waelz oxide by semi-pilot scale rotary furnace, J. Min. Metall., 48(2012), No. 2, p. 173.
D.Y. Wang, W.Z. Wang, W.Q. Chen, R.Z. Zhou, and Z.C. Lin, Present state and development trend of disposal technique of in-plant Zn–Pb-bearing dust, Iron Steel, 33(1998), No. 1, p. 65.
X.F. She, Q.G. Xue, J.J. Dong, J.S. Wang, H. Zeng, H.F. Li, Y.G. Ding, H.X. Yang, and C. Peng, Study on basic properties of typical industrial dust from iron and steel plant and analysis of its utilization, Chin. J. Process Eng., 9(2009), No. S1, p. 7.
P. Oustadakis, P.E. Tsakiridis, A. Katsiapi, and S. Agatzini-Leonardou, Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD): Part I. Characterization and leaching by diluted sulphuric acid, J. Hazard. Mater., 179(2010), No. 1-3, p. 1.
D.S. Baik and D.J. Fray, Recovery of zinc from electric-arc furnace dust by leaching with aqueous hydrochloric acid, plating of zinc and regeneration of electrolyte, Miner. Process. Extr. Metall., 109(2000), No. 3, p. 121.
N. Leclerc, E. Meux, and J.M. Lecuire, Hydrometallurgical recovery of zinc and lead from electric arc furnace dust using mononitrilotriacetate anion and hexahydrated ferric chloride, J. Hazard. Mater., 91(2002), No. 1-3, p. 257.
H.X. Li, Y. Wang, and D.Q. Cang, Zinc leaching from electric arc furnace dust in alkaline medium, J. Cent. South Univ. Technol., 17(2010), No. 5, p. 967.
H. Mordogan, T. Çiçek, and A. Isik, Caustic soda leach of electric arc furnace dust, Turkish J. Eng. Environ. Sci., 23(1999), No. 3, p. 199.
S. Amer, J.M. Figueiredo, and A. Luis, The recovery of zinc from the leach liquors of the CENIM-LENTI process by solvent extraction with di(-2-ethylhexyl) phosphoric acid, Hydrometallurgy, 37(1995), No. 3, p. 323.
M.D. Turan and M.S. Safarzadeh, Separation of zinc, cadmium and nickel from ZnO–CdO–NiO mixture through baking with ammonium chloride and leaching, Hydrometallurgy, 119-120(2012), p. 1.
H.L. Peng, Study on the behavior of zinc ferrite in conventional hydrometallurgical zinc production process, Hunan Nonferrous Met., 20(2004), No. 5, p. 20.
Š. Langová, J. Riplová, and S. Vallová, Atmospheric leaching of steel-making wastes and the precipitation of goethite from the ferric sulphate solution, Hydrometallurgy, 87(2007), No. 3-4, p. 157.
F. Kukurugya, T. Vindt, and T. Havlík, Behavior of zinc, iron and calcium from electric arc furnace (EAF) dust in hydrometallurgical processing in sulfuric acid solutions: thermodynamic and kinetic aspects, Hydrometallurgy, 154(2015), p. 20.
N. Leclerc, E. Meux, and J.M. Lecuire, Hydrometallurgical extraction of zinc from zinc ferrites, Hydrometallurgy, 70(2003), No. 1-3, p. 175.
T. Havlík, B.V. e Souza, A.M. Bernardes, I.A.H. Schneider, and A. Miškufová, Hydrometallurgical processing of carbon steel EAF dust, J. Hazard. Mater. B, 135(2006), No. 1-3, p. 311.
G.G. Mei, D.R. Wang, J.Y. Zhou, and H. Wang, Hydrometallurgy of Zinc, Central South University Press, Changsha, 2001, p. 228.
T. Havlik, B. Friedrich, and S. Stopic, Pressure leaching of EAF dust with sulphuric acid, Erzmetall, 57(2004), No. 2, p. 113.
Y. Zhao, J.M. Gao, Y. Yue, B. Peng, Z.Q. Que, M. Guo, and M. Zhang, Extraction and separation of nickel and cobalt from saprolite laterite ore by microwave-assisted hydrothermal leaching and chemical deposition, Int. J. Miner. Metall. Mater., 20(2013), No. 7, p. 612.
X.W. Yang, Thermodynamic Data and Calculation Manual of High Temperature Solution, Metallurgy Industry Press, Beijing, 1983, p. 92.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Wang, Hg., Li, Y., Gao, Jm. et al. A novel hydrothermal method for zinc extraction and separation from zinc ferrite and electric arc furnace dust. Int J Miner Metall Mater 23, 146–155 (2016). https://doi.org/10.1007/s12613-016-1221-4
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12613-016-1221-4