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An enhanced force and contact position sensor for micro-manipulations

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  • Robotics and Automation
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Abstract

In micro-manipulations, force sensing devices play an important role in the control and the assembly of micro-objects. To protect these micro-objects from damage, we must have the ability to detect the value of the minute amount of interactive force (about a few μN) upon contact between the tip and the object. To detect this micro-force, we need an optimized design of force sensor to increase the strain values at the positions we place sensing components. Stress concentration can effectively amplify the strain values measured by the force sensors. This paper investigates the effect that the notches have on increasing the strain values at the positions we attach the sensing elements. In addition, the optimal design with a flexible structure improves the sensitivity of the sensor. An algorithm that can calculate both contact force and contact position on the sensor tip is also mentioned. Besides, an optimal location of strain gauges will ensure the accuracy and stability of the measurement. Finally, analysis and experiment are done to verify the proposed idea.

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Correspondence to Hyouk Ryeol Choi.

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Recommended by Editorial Board member Dong Hwan Kim under the direction of Editor Jae-Bok Song. This research was supported by the Ministry of Knowledge Economy and Korean Industrial Technology Foundation through the Human Resource Training Project for Strategic Technology.

Tri Cong Phung received the B.S. degree in Mechanical Engineering from the HCM University of Technology, Vietnam in 2004 and the M.S. degree in Mechanical Engineering from Sungkyunkwan University in 2007. He is currently working toward a Ph.D. degree in Intelligent Robotics and Mechatronic System Laboratory (IRMS Lab), Mechanical Engineering from Sungkyunkwan University. His research interests include dexterous manipulation and touch sensors.

Seung Hwa Ha received the B.S. degree in Korean University of Technology and Education, Korea in 2004. He received the M.S. degree in Mechanical Engineering from Sungkyunkwan University in 2008. He is currently working in Samsung Electronic Co. Ltd. His research interests are about strain gauge and high precision control.

Yong Seok Ihn received the B.S. degree in School of Mechanical Engineering from the Sungkyunkwan University, Korea in 2006. He received the M.S. degree in Mechanical Engineering from the Sungkyunkwan University, in 2008. He is currently working toward a Ph. D. degree in the Computer Aided Modeling & Simulation Laboratory (CAMAS Lab), School of Mechanical Engineering at the Sungkyunkwan University in Korea. His research interests are precision mechatronics, dynamic system modeling, and control.

Byung June Choi received the B.S. degree in School of Mechanical Engineering from the Sungkyunkwan University, Korea in 2002. He received the M.S. degree in Mechanical Engineer-ing from the Sungkyunkwan University, in 2005. He is currently working toward a Ph.D. degree in the Intelligent Robotics and Mechatronic System Laboratory (IRMS Lab), School of Mechanical Engineering at the Sungkyunkwan University in Korea. His research interests are mechanisms design, multi-robot system control, cooperation, path planning and task allocation algorithm.

Sang Moo Lee was born in Seoul, Korea and educated in Seoul. He received the Ph.D. degree from the Seoul National University in Korea, in 1999. He is currently a Principal Researcher of Division for Applied Robot Technology at Korean Institute of Industrial Technology. His research interests include high-precision robot control, motion field network, and location system in outdoor environment for robots.

Ja Choon Koo is an Associate Professor of School of Mechanical Engineering in Sungkyunkwan University in Korea. His major researches are in the field of design, analysis, and control of dynamics systems, especially micro precision mechatronic systems and energy transducers. He was an Advisory Engineer for IBM, San Jose, California, USA and a Staff Engineer for SISA, San Jose, CA, USA. He received the Ph.D. and M.S. degrees from the University of Texas at Austin and the B.S. from Hanyang University, Seoul, Korea.

Hyouk Ryeol Choi received the B.S. degree from Seoul National University, Seoul, Korea, in 1984, the M.S. degree from Korea Advanced Institute of Science and Technology (KAIST), Daejon, Korea, in 1986, and the Ph.D. degree from Pohang University of Science and Technology (POSTECH), Pohang, Korea, in 1994, all in Mechanical Engineering. From 1986 to 1989, he was an Associate Engineer at LG Electronics Central Research Laboratory, Seoul. From 1993 to 1995, he was at Kyoto University, Kyoto, Japan, as a Grantee of scholarship from the Japanese Educational Ministry. From 2000 to 2001, he visited Advanced Institute of Industrial Science Technology (AIST), Tsukuba, Japan, as a Japan Society for the Promotion of Sciences (JSPS) Fellow. Since 1995, he has been with Sungkyunkwan University, Suwon, Korea, where he is currently a Professor in the School of Mechanical Engineering. He is an Associate Editor of the Journal of Intelligent Service Robotics and International Journal of Control, Automation and Systems (IJCAS), and IEEE Transactions on Robotics. His current research interests include dexterous mechanism, field application of robots, and artificial muscle actuators.

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Phung, T.C., Ha, S.H., Ihn, Y.S. et al. An enhanced force and contact position sensor for micro-manipulations. Int. J. Control Autom. Syst. 7, 459–467 (2009). https://doi.org/10.1007/s12555-009-0315-4

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  • DOI: https://doi.org/10.1007/s12555-009-0315-4

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