Skip to main content
Log in

Pleated Film-Based Soft Twisting Actuator

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

Soft robotics and actuators are becoming increasingly popular with diverse applications; their compliant structures and smooth deformations, which give rise to its softness, offer inherent safety to humans. This paper introduces the design of a twisting soft actuator based on pleated films that is inspired by the design of composite structures and that is capable of very large twisting angles. It has a simple design, it is easy to manufacture, low-cost, can be made from a wide range of inexpensive materials, can produce large twisting deformations (> 360°) and large torque (> 0.7 Nm). The proposed actuator design consists of a flat structure composed of two inextensible films that are bonded to form a pouch that expands like a balloon when pressurized. This pouch has anti-symmetrically arranged pleats on the surface of both films that cause the actuator to undergo a twisting along with the expansion of the volume. A parametric study of the actuator including the angle of the pleats, the number of pleats, the width of the actuator, the pleat width and the distance between pleats was conducted to determine the effect of each parameter on the twisting angle and the torque produced.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Cho, K.-J., Koh, J.-S., Kim, S., Chu, W.-S., Hong, Y., & Ahn, S.-H. (2009). Review of manufacturing processes for soft biomimetic robots. International Journal of Precision Engineering and Manufacturing, 10(3), 171–181. https://doi.org/10.1007/s12541-009-0064-6.

    Article  Google Scholar 

  2. Laschi, C., & Cianchetti, M. (2014). Soft robotics: New perspectives for robot bodyware and control. Frontiers in Bioengineering and Biotechnology, 2, 3. https://doi.org/10.3389/fbioe.2014.00003.

    Article  Google Scholar 

  3. Rus, D., & Tolley, M. T. (2015). Design, fabrication and control of soft robots. Nature, 521(7553), 467–475. https://doi.org/10.1038/nature14543.

    Article  Google Scholar 

  4. Chen, D., & Pei, Q. (2017). Electronic muscles and skins: A review of soft sensors and actuators. Chemical Reviews, 117(17), 11239–11268. https://doi.org/10.1021/acs.chemrev.7b00019.

    Article  Google Scholar 

  5. Chu, W.-S., Lee, K.-T., Song, S.-H., Han, M.-W., Lee, J.-Y., Kim, H.-S., et al. (2012). Review of biomimetic underwater robots using smart actuators. International Journal of Precision Engineering and Manufacturing, 13(7), 1281–1292. https://doi.org/10.1007/s12541-012-0171-7.

    Article  Google Scholar 

  6. Kim, M.-S., Chu, W.-S., Lee, J.-H., Kim, Y.-M., & Ahn, S.-H. (2011). Manufacturing of inchworm robot using shape memory alloy (SMA) embedded composite structure. International Journal of Precision Engineering and Manufacturing, 12(3), 565–568. https://doi.org/10.1007/s12541-011-0071-2.

    Article  Google Scholar 

  7. Riddle, R. O., Jung, Y., Kim, S.-M., Song, S., Stolpman, B., Kim, K. J., et al. (2010). Sectored-electrode IPMC actuator for bending and twisting motion. In SPIE 7642, electroactive polymer actuators and devices, San Diego, CA, USA, 2010 (p. 764221). SPIE.

  8. Jeon, J.-H., & Oh, I.-K. (2009). Selective growth of platinum electrodes for MDOF IPMC actuators. Thin Solid Films, 517(17), 5288–5292. https://doi.org/10.1016/j.tsf.2009.03.111.

    Article  Google Scholar 

  9. Jeon, J.-H., Yeom, S.-W., & Oh, I.-K. (2008). Fabrication and actuation of ionic polymer metal composites patterned by combining electroplating with electroless plating. Composites Part A: Applied Science and Manufacturing, 39(4), 588–596. https://doi.org/10.1016/j.compositesa.2007.07.013.

    Article  Google Scholar 

  10. Palmre, V., Hubbard, J. J., Fleming, M., Pugal, D., Kim, S., Kim, K. J., et al. (2013). An IPMC-enabled bio-inspired bending/twisting fin for underwater applications. Smart Materials and Structures, 22(1), 014003. https://doi.org/10.1088/0964-1726/22/1/014003.

    Article  Google Scholar 

  11. Rodrigue, H., Wang, W., Bhandari, B., & Ahn, S.-H. (2015). Fabrication of wrist-like SMA-based actuator by double smart soft composite casting. Smart Materials and Structures, 24(12), 125003. https://doi.org/10.1088/0964-1726/24/12/125003.

    Article  Google Scholar 

  12. Shim, J.-E., Quan, Y.-J., Wang, W., Rodrigue, H., Song, S.-H., & Ahn, S.-H. (2015). A smart soft actuator using a single shape memory alloy for twisting actuation. Smart Materials and Structures, 24(12), 125033. https://doi.org/10.1088/0964-1726/24/12/125033.

    Article  Google Scholar 

  13. Song, S.-H., Lee, H., Lee, J.-G., Lee, J.-Y., Cho, M., & Ahn, S.-H. (2016). Design and analysis of a smart soft composite structure for various modes of actuation. Composites Part B Engineering, 95, 155–165. https://doi.org/10.1016/j.compositesb.2016.03.087.

    Article  Google Scholar 

  14. Rodrigue, H., Wang, W., Bhandari, B., Han, M.-W., & Ahn, S.-H. (2014). Cross-shaped twisting structure using SMA-based smart soft composite. International Journal of Precision Engineering and Manufacturing-Green Technology, 1(2), 153–156. https://doi.org/10.1007/s40684-014-0020-5.

    Article  Google Scholar 

  15. Ahn, S.-H., Lee, K.-T., Kim, H.-J., Wu, R., Kim, J.-S., & Song, S.-H. (2012). Smart soft composite: An integrated 3D soft morphing structure using bend-twist coupling of anisotropic materials. International Journal of Precision Engineering and Manufacturing, 13(4), 631–634. https://doi.org/10.1007/s12541-012-0081-8.

    Article  Google Scholar 

  16. Engen, T. J. (1959). A plastic hand orthosis. Orthopedic & Prosthetic Appliance Journal, 13, 38–43.

    Google Scholar 

  17. Daerden, F., & Lefeber, D. (2002). Pneumatic artificial muscles: Actuators for robotics and automation. European Journal of Mechanical and Environmental Engineering, 47(1), 11–21.

    Google Scholar 

  18. Doumit, M., Fahim, A., & Munro, M. (2009). Analytical modeling and experimental validation of the braided pneumatic muscle. IEEE Transactions on Robotics, 25(6), 1282–1291.

    Article  Google Scholar 

  19. Tondu, B. (2012). Modelling of the McKibben artificial muscle: A review. Journal of Intelligent Material Systems and Structures, 23(3), 225–253. https://doi.org/10.1177/1045389x11435435.

    Article  Google Scholar 

  20. Chang, B. C.-M., Berring, J., Venkataram, M., Menon, C., & Parameswaran, M. (2011). Bending fluidic actuator for smart structures. Smart Materials and Structures, 20(3), 035012. https://doi.org/10.1088/0964-1726/20/3/035012.

    Article  Google Scholar 

  21. Shapiro, Y., Wolf, A., & Gabor, K. (2011). Bi-bellows: Pneumatic bending actuator. Sensors and Actuators A: Physical, 167(2), 484–494. https://doi.org/10.1016/j.sna.2011.03.008.

    Article  Google Scholar 

  22. Suzumori, K., Iikura, S., & Tanaka, H. (1991). Flexible microactuator for miniature robots. In An investigation of micro structures, sensors, actuators, machines and robots, Nara, Japan, January 30February 2 1991 (pp. 204–209). IEEE.

  23. Shepherd, R. F., Ilievski, F., Choi, W., Morin, S. A., Stokes, A. A., Mazzeo, A. D., et al. (2011). Multigait soft robot. Proceedings of the National Academy of Sciences of the USA, 108(51), 20400–20403. https://doi.org/10.1073/pnas.1116564108.

    Article  Google Scholar 

  24. Suzumori, K., Endo, S., Kanda, T., Kato, N., & Suzuki, H. (2007). A bending pneumatic rubber actuator realizing soft-bodied manta swimming robot. In IEEE international conference on robotics and automation, Roma, Italy, April 1014 2007 (pp. 4975–4980). IEEE. https://doi.org/10.1109/robot.2007.364246.

  25. Marchese, A. D., Onal, C. D., & Rus, D. (2014). Autonomous soft robotic fish capable of escape maneuvers using fluidic elastomer actuators. Soft Robotics, 1(1), 75–87. https://doi.org/10.1089/soro.2013.0009.

    Article  Google Scholar 

  26. Marchese, A. D., Katzschmann, R. K., & Rus, D. (2014). Whole arm planning for a soft and highly compliant 2D robotic manipulator. In IEEE/RSJ international conference on intelligent robots and systems, Chicago, IL, USA, September 2014. IEEE.

  27. Jeong, O. C., & Konishi, S. (2006). All PDMS pneumatic microfinger with bidirectional motion and its application. Journal of Microelectromechanical Systems, 15(4), 896–903. https://doi.org/10.1109/JMEMS.2006.879377.

    Article  Google Scholar 

  28. Wakimoto, S., Ogura, K., Suzumori, K., & Nishioka, Y. (2009). Miniature soft hand with curling rubber pneumatic actuators. In IEEE international conference on robotics and automation, Kobe, Japan, May 1217 2009 (pp. 556–561). IEEE. https://doi.org/10.1109/robot.2009.5152259.

  29. Krishnan, G. (2014). Kinematics of a new class of smart actuators for soft robots based on generalized pneumatic artificial muscles. In IEEE/RSJ international conference on intelligent robots and systems, Chicago, IL, USA, September 1418 2014 (pp. 587–592). IEEE.

  30. Gorissen, B., Chishiro, T., Shimomura, S., Reynaerts, D., De Volder, M., & Konishi, S. (2014). Flexible pneumatic twisting actuators and their application to tilting micromirrors. Sensors and Actuators A: Physical, 216, 426–431. https://doi.org/10.1016/j.sna.2014.01.015.

    Article  Google Scholar 

  31. Martinez, R. V., Fish, C. R., Chen, X., & Whitesides, G. M. (2012). Elastomeric origami: Programmable paper-elastomer composites as pneumatic actuators. Advanced Functional Materials, 22(7), 1376–1384.

    Article  Google Scholar 

  32. Kim, H.-J., Tanaka, Y., Kawamura, A., Kawamura, S., & Nishioka, Y. (2015). Improvement of position accuracy for inflatable robotic arm using visual feedback control method. In IEEE international conference on advanced intelligent mechatronics (AIM), Busan, Korea, 2015 (pp. 767–772). https://doi.org/10.1109/aim.2015.7222630.

  33. Best, C. M., Wilson, J. P., & Killpack, M. D. (2015). Control of a pneumatically actuated, fully inflatable, fabric-based, humanoid robot. In IEEE-RAS 15th international conference on humanoid robots (humanoids), Seoul, Korea, 2015 (pp. 1133–1140). https://doi.org/10.1109/humanoids.2015.7363495.

  34. Kimura, H., Matsuzaki, T., Kataoka, M., & Inou, N. (2013). Active joint mechanism driven by multiple actuators made of flexible bags: A proposal of dual structural actuator. Scientific World Journal, 2013, 128916. https://doi.org/10.1155/2013/128916.

    Article  Google Scholar 

  35. Niiyama, R., Sun, X., Sung, C., An, B., Rus, D., & Kim, S. (2015). Pouch motors: Printable soft actuators integrated with computational design. Soft Robotics, 2(2), 59–70. https://doi.org/10.1089/soro.2014.0023.

    Article  Google Scholar 

  36. Niiyama, R., Rognon, C., & Kuniyoshi, Y. (2015). Printable pneumatic artificial muscles for anatomy-based humanoid robots. In IEEE-RAS 15th international conference on humanoid robots (humanoids), 2015 (pp. 401–406).

  37. Chang, S.-Y., Takashima, K., Nishikawa, S., Niiyama, R., Someya, T., Onodera, H., et al. (2015). Design of small-size pouch motors for rat gait rehabilitation device. In 37th annual international conference of the IEEE engineering in medicine and biology society (EMBC), 2015 (pp. 4578–4581). https://doi.org/10.1109/embc.2015.7319413.

  38. Veale, A. J., Xie, S. Q., & Anderson, I. A. (2016). Modeling the Peano fluidic muscle and the effects of its material properties on its static and dynamic behavior. Smart Materials and Structures, 25(6), 065014. https://doi.org/10.1088/0964-1726/25/6/065014.

    Article  Google Scholar 

  39. Nishioka, Y., Uesu, M., & Tsuboi, H. (2012). Proposal of an extremely lightweight soft actuator using plastic films with a pleated structure. In 19th international conference on mechatronics and machine vision in practice (M2VIP), 2012 (pp. 474–479).

  40. Amase, H., Nishioka, Y., & Yasuda, T. (2015). Mechanism and basic characteristics of a helical inflatable gripper. In IEEE international conference on mechatronics and automation, 2015 (pp. 2559–2564). https://doi.org/10.1109/icma.2015.7237890.

  41. Sanan, S., Lynn, P. S., & Griffith, S. T. (2014). Pneumatic torsional actuators for inflatable robots. Journal of Mechanisms and Robotics, 6(3), 031003. https://doi.org/10.1115/1.4026629.

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by the Technology Innovation Program (or Industrial Strategic Technology Development Program (10080336) funded By the Ministry of Trade, Industry & Energy (MI, Korea), by the National Research Foundation of Korea(NRF) grant funded by the Korea government (Ministry of Science, ICT & Future Planning) (No. 2018R1C1B6003990), and by the convergence technology development program for bionic arm through the National Research Foundation of Korea(NRF) funded by the Ministry of Science & ICT (No. 2014M3C1B2048175). We would like to show our gratitude to Sarah Ahn who greatly assisted with the manufacturing process.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hugo Rodrigue.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ahn, C.H., Wang, W., Jung, J. et al. Pleated Film-Based Soft Twisting Actuator. Int. J. Precis. Eng. Manuf. 20, 1149–1158 (2019). https://doi.org/10.1007/s12541-019-00110-3

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-019-00110-3

Keywords

Navigation