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Tool wear, chip formation and workpiece surface issues in CBN hard turning: A review

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Abstract

Steel parts that carry critical loads in everything from automotive drive trains and jet engines to industrial bearings and metal-forming machinery are normally produced by a series of processes, including time-consuming and costly grinding and polishing operations. Due to the advent of super-hard materials such as polycrystalline cubic boron nitride (PCBN) cutting tools and improved machine tool designs, hard turning has become an attractive alternative to grinding for steel parts. The potential of hard turning to eliminate the costs associated with additional finishing processes in conventional machining is appealing to industry. The objective of this paper, is to survey the recent research progress in hard turning with CBN tools in regard of tool wear, surface issues and chip formation. A significant pool of CBN turning studies has been surveyed in an attempt to achieve better understanding of tool wear, chip formation, surface finish, white layer formation, micro-hardness variation and residual stress on the basis of varying CBN content, binder, tool edge geometry, cooling methods and cutting parameters. Further important modeling techniques based on finite element, soft computing and other mathematical approaches used in CBN turning are reviewed. In conclusion, a summary of the CBN turning and modeling techniques is outlined and the scope of future work is presented.

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Abbreviations

BCBN:

binderless CBN

CBN-L:

low content CBN

CBN-H:

high content CBN

FEA:

finite element analysis

hBN:

hexagonal boron nitride

MVO:

minimum volume oil

Ra :

Surface roughness

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Authors and Affiliations

  1. Department of Mechanical Engineering, SSG Panjab University Regional Centre, Hoshiarpur, Punjab, India, 146021

    Manu Dogra

  2. Department of Industrial & Production Engineering, National Institute of Technology, Jalandhar, Punjab, India, 144011

    Vishal S. Sharma & Anish Sachdeva

  3. Department of Production Engg., Punajb Engineering College, Chandigarh, India, 160012

    Narinder Mohan Suri

  4. Department of Mech. Engg., Univ. College of Engg., Punjabi University, Patiala, India, 147002

    Jasminder Singh Dureja

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  1. Manu Dogra
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Dogra, M., Sharma, V.S., Sachdeva, A. et al. Tool wear, chip formation and workpiece surface issues in CBN hard turning: A review. Int. J. Precis. Eng. Manuf. 11, 341–358 (2010). https://doi.org/10.1007/s12541-010-0040-1

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