Abstract
Various studies related to additive manufacturing (AM) have been conducted with Ni-based superalloy and multiscale investigations of widely used Inconel 718 superalloy have been actively performed with the selective laser melting (SLM) method. The formation of defects and thermal residual stress during the SLM process could particularly affect product quality and life-time. Thus, to optimize the SLM process condition for Inconel 718 boasting the minimum of deteriorating properties, the microstructural study was conducted with various energy densities and preheating temperatures. The SLM process condition over 99.9% of density was established and the change of microstructural and mechanical characteristics were confirmed according to the preheating temperature from 50 to 150 °C. The fraction of the low angle grain boundary (LAGB) and the stored strain energy per unit volume gradually decreased as the preheating temperature increased. In particular, while maintaining the mechanical properties, the thermal residual stress in the direction perpendicular to the building direction decreased under the half value of yield strength which could induce deformation.
Graphical Abstract
Similar content being viewed by others
References
D.F. Paulonis, J.J. Schirra, in Proceedings of 5th International Symposium on Superalloys 718, 625, 706, and Derivatives, ed. by E.A. Loria. Superalloys 2001, Pittsburgh, 17-20 June 2001 (TMS, Pittsburgh, 2001), pp. 13–23
T.M. Pollock, S. Tin, J. Propul. Power. 22, 361 (2006)
Q. Jia, D. Gu, J. Alloy. Compd. 585, 713 (2014)
C.Y. Yap, C.K. Chua, Z.L. Dong, Z.H. Liu, D.Q. Zhang, L.E. Loh, S.L. Sing, Appl. Phys. Rev. 2, 041101 (2015)
P.K. Gokuldoss, S. Kolla, J. Eckert, Materials. 10, 672 (2017)
M. Zhang, C. Liu, X. Shi, X. Chen, C. Chen, J. Zuo, J. Lu, S. Ma, Appl. Sci. 6, 304 (2016)
L. Scime, J. Beuth, Addit. Manuf. 29, 100830 (2019)
W.R. Kim, G.B. Bang, J.H. Park, T.W. Lee, B.S. Lee, S.M. Yang, G.H. Kim, K. Lee, H.G. Kim, J. Mater. Res. Technol. 9, 12834 (2020)
L. Mugwagwa, D. Dimitrov, S. Matope, I. Yadroitsev, Procedia Manuf. 21, 92 (2018)
P. Mercelis, J.-P. Kruth, Rapid Prototyping J. 12, 254 (2006)
C. Li, Z.Y. Liu, X.Y. Fang, Y.B. Guo, Procedia CIRP 71, 348 (2018)
D. Buchbinder, W. Meiners, N. Pirch, K. Wissenbach, J. Schrage, J. Laser. Appl. 26, 012004 (2014)
J.H. Yi, J.W. Kang, T.J. Wang, X. Wang, Y.Y. Hu, T. Feng, Y.L. Feng, P.Y. Wu, J. Alloy. Compd. 786, 481 (2019)
W. Xiong, L. Hao, Y. Li, D. Tang, Q. Cui, Z. Feng, C. Yan, Mater. Design 170, 107697 (2019)
R. Kumar, G.S. Brar, Int. J. Sci. Res. Sci. Technol. 3, 201 (2017)
B. Song, X. Zhao, S. Li, C. Han, Q. Wei, S. Wen, J. Liu, Y. Shi, Front. Mech. Eng. 10, 111 (2015)
K.V. Yang, P. Rometsch, T. Jarvis, J. Rao, S. Cao, C. Davies, X. Wu, Mater. Sci. Eng. A 712, 166 (2018)
Y.J. Liu, S.J. Li, H.J. Wang, W.T. Hou, Y.L. Hao, R. Yang, T.B. Sercombe, L.C. Zhang, Acta Mater. 113, 56 (2016)
S.A. Khairallah, A.T. Amderson, A. Rubenchik, W.E. King, Acta Mater. 108, 36 (2016)
R. Mertens, S. Dadbakhsh, J. Van Humbeeck, J.-P. Kruth, Procedia CIRP 74, 5 (2018)
K. Kempem, L. Thijs, B. Vrancken, S. Buls, J. Van Humbeeck, J.-P. Kruth, in Proceedings of 24th Annual International Solid Freeform Fabrication Symposium, ed. by D.L. Bourell. Austin, 12-14 August 2013 (University of Texas, Austin, 2013), pp. 131-139
J. Song, Y. Chew, G. Bi, X. Yao, B. Zhang, J. Bai, S.K. Moon, Mater. Design 137, 286 (2018)
E. Chlebus, K. Gruber, B. Kuźnicka, J. Kurzac, T. Kurzynowski, Mater. Sci. Eng. A 639, 647 (2015)
V.A. Popovich, E.V. Borisov, A.A. Popovich, V.Sh. Sufiiarov, D.V. Masaylo, L. Alzina, Mater. Design 131, 12 (2017)
H. Wu, D. Zhang, B. Yang, C. Chen, Y. Li, K. Zhou, L. Jiang, R. Liu, J. Mater. Sci. Technol. 36, 7 (2020)
J.-P. Choi, G.-H. Shin, S. Yang, D.-Y. Yang, J.-S. Lee, M. Brochu, J.-H. Yu, Powder Technol. 310, 60 (2017)
J. Liu, J.G. Morris, Metall. Mater. Trans. A 34, 951 (2003)
D.A. Porter, K.E. Eastering, M. Sherif, Phase Transformations in Metals and Alloys, 3rd edn. (CRC press, Boca Raton, 2010), pp. 108–109
R.K. Dutta, R.H. Petrov, R. Delhez, M.J.M. Hermans, I.M. Richardson, A.J. Böttger, Acta Mater. 61, 1592 (2013)
M. Kobayashi, Y. Takayama, H. Kato, Mater. Trans. 45, 3247 (2004)
Y. Takayama, J.A. Szpunar, Mater. Trans. 45, 2316 (2004)
Q. Liu, D.J. Jensen, N. Hansen, Acta Mater. 46, 5819 (1998)
D.M. Bond, M.A. Zikry, Addit. Manuf. 32, 101059 (2020)
N. El-Bagoury, T. Matsuba, K. Yamamoto, H. Miyahara, K. Ogi, Mater. Trans. 46, 2478 (2005)
W. Li, J. Liu, Y. Zhou, S. Wen, Q. Wei, C. Yan, Y. Shi, Scripta Mater. 118, 13 (2016)
C. Dharmendra, A. Hadadzadeh, B.S. Amirkhiz, G.D. Janaki Ram, M. Mohammadi, Addit. Manuf. 30, 100872 (2019)
D. Deng, R.L. Peng, H. Brodin, J. Moverare, Mater. Sci. Eng. A 713, 294 (2018)
G.A. Rao, M. Srinivas, D.S. Sarma, Mater. Sci. Eng. A 383, 201 (2004)
P.L. Blackwell, J. Mater. Process. Tech. 170, 240 (2005)
J. Strößner, M. Terock, U. Glatzel, Adv. Eng. Mater. 17, 1099 (2015)
K.S. Kumar, H. Van Swygenhoven, S. Surech, Acta Mater. 51, 5743 (2003)
S. Zhang, X. Lin, L. Wang, X. Yu, Y. Hu, H. Yang, L. Lei, W. Huang, Mater. Sci. Eng. A 812, 141145 (2021)
K.N. Amato, S.M. Gaytan, L.E. Murr, E. Martinez, P.W. Shindo, J. Hernandez, S. Collins, F. Medina, Acta Mater. 60, 2229 (2012)
S. Holland, X. Wang, J. Chen, W. Cai, F. Yan, L. Li, J. Alloy. Compd. 784, 182 (2019)
T. Simson, A. Emmel, A. Dwars, J. Böhm, Addit. Manuf. 17, 183 (2017)
F. Liu, X. Lin, G. Yang, M. Song, J. Chen, W. Huang, Opt. Laser Technol. 43, 208 (2011)
H. Ali, L. Ma, H. Ghadbeigi, K. Mumtaz, Mater. Sci. Eng. A 695, 211 (2017)
H. Ali, H. Ghadbeigi, K. Mumtaz, Int. J. Adv. Manuf. Tech. 97, 2621 (2018)
L. Wang, X. Jiang, Y. Zhu, Z. Ding, X. Zhu, J. Sun, B. Yan, Adv. Mater. Sci. Eng. 7184039 (2018)
Acknowledgements
This work was partly supported by Korea Institute of Industrial Technology as “Development of in-situ thermal residual stress reduction system and technology for metal additive manufacturing (KITECH EO-20-0001). and Korea Evaluation Institute of Industrial Technology(KEIT) grant funded by the Korea government(MOTIE) (No.20011298, Development of superalloy powder and parts manufacturing technology for additive manufacturing).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Park, JH., Bang, G.B., Lee, KA. et al. Effect of Preheating Temperature on Microstructural and Mechanical Properties of Inconel 718 Fabricated by Selective Laser Melting. Met. Mater. Int. 28, 2836–2848 (2022). https://doi.org/10.1007/s12540-022-01169-w
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12540-022-01169-w