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Formation of particulate Fe-Al films by selective oxidation of aluminum

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Abstract

Fe-5wt%Al films were RF-sputtered and annealed in an atmosphere of hydrogen and water vapor mixture at 1173 K for up to 200 min in order to selectively oxidize aluminum. As the annealing time increased, the morphology of the films changed from the continuous to the discontinuous type; thus, particulate Fe-Al films formed after 100 min. Thermodynamics simulation was performed to determine the ideal conditions for this process. Temperatures exceeding 1073 K are necessary to prevent iron from oxidation confirmed by both the depth profile in XPS and magnetic moment increment in VSM. Annealing the films in an atmosphere with a very low dew point of 77 K did not make the films become particulate. New findings are expected to be applied to the thin film inductors for GHz application as well as to manufacturing process of nanoparticles.

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Correspondence to Pyungwoo Jang.

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Jang, P., Shin, S.C. Formation of particulate Fe-Al films by selective oxidation of aluminum. Met. Mater. Int. 19, 1163–1166 (2013). https://doi.org/10.1007/s12540-013-5036-9

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  • DOI: https://doi.org/10.1007/s12540-013-5036-9

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