Abstract
In this study, the effect of upstream pressure on cavitation flows inside a microchannel with an inner diameter of 152 μm and resulting spray structure were experimentally and numerically investigated. The effects of bubble number density on two-phase flow hydrodynamics were studied using the numerical approach, where transient model was utilized to obtain the changes in vapor quality inside the microchannel and velocity field near the inlet and outlet of the nozzle. Spray visualization was carried out at a distance of 4.5 mm from the tip of the microchannel using the high speed visualization system. The experimental results showed that the spray cone angle increased with upstream pressure, and beyond the upstream pressure of 50 bar, the liquid jet flow changed to the cloudy spray flow. The bubble collapse was recorded at upstream pressures of 100 and 120 bar, where the cavitation bubbles extended to the outlet of the microchannel, and their collapse took place around the spray.
Similar content being viewed by others
References
N. Zagordan, D. Reviznikov and S. Cherkasov, Numerical analysis of cavitation processes in a nozzle with variable cross-section, J. Computational Multiphase Flows, 5 (2013) 189–206.
M. T. Shervani-Tabar, S. Parsa and M. Ghorbani, Numerical study on the effect of the cavitation phenomenon on the characteristics of fuel spray, Math. Comput. Model, 56 (2012) 105–117.
M. T. Shervani-Tabar, M. Sheykhvazayefi and M. Ghorbani, Numerical study on the effect of the injection pressure on spray penetration length, Appl. Math. Model, 37 (2013) 7778–7788.
C. Lee and T-S. Roh, Flow instability due to cryogenic cavitation in the downstream of orifice, J. Mech. Sci. Tech., 23 (2009) 643–649.
T. Chen, B. Huang, G. Wang and K. Wang, Effects of fluid thermophysical properties on cavitating flows, J. Mech. Sci. Tech., 29 (10) (2015) 4239–4246.
M. S. Jin, W. G. Park and C. M. Jung, Numerical analysis of cavitating flow past an axisymmetric cylinder with comparison to experiments, J. Mech. Sci. Tech., 27 (2013) 3673–3681.
M. Ghorbani, M. Yildiz, D. Gozuacik and A. Kosar, Cavitating nozzle flow in micro and mini channels under the effect of turbulence, J. Mech. Sci. Tech., 30 (6) (2016) 2565–2581.
S. H. Choi, H. S. Ji and K. C. Kim, Comparative study of hydrodynamic characteristics with respect to direction of installation of gas-liquid ejector system, J. Mech. Sci. Tech., 29 (8) (2015) 3267–3276.
G. Alcan, M. Ghorbani, A. Kosar and M. Unel, A new visual tracking method for the analysis and characterization of jet flow, Flow Meas Instrum (2016) Accepted.
M. Ghorbani, O. Oral, S. Ekici, D. Gozuacik and A. Kosar, Review on lithotripsy and cavitation in urinary stone therapy, IEEE Rev Biomed Eng (2016) Accepted.
X. Wang, G. Zhu and K. Li, A phenomenological bubble number density model developed for simulation of cavitating flows inside high-pressure diesel injection nozzles, Int. J. Num. Meth. Heat Fluid Flow, 23 (2013) 1356–1372.
A. Sou, B. Bicer and A. Tomiyama, Numerical simulation of incipient cavitation flow in a nozzle of fuel injector, Comput. Fluid, 103 (2014) 42–48.
P. Garstecki, A. M. Ganan-Calvo and G. M. Whitesides, Formation of bubbles and droplets in microfluidic systems, Bulletin Polish Academy Sci. Tech. Sci., 53 (2005) 361–372.
V. Dietrich, S. Poncin, N. Midoux and H. Z. Li, Bubble formation dynamics in various flow-focusing microdevices, Langmuir, 24 (2008) 13904–13911.
J. Ming, X. Maozhao, L. Hong, W. H. Lam and T. Wang, Numerical simulation of cavitation in the conical-spray nozzle for diesel premixed charge compression ignition engines, Fuel, 90 (2011) 2652–2661.
M. Battistoni and C. N. Grimaldi, Numerical analysis of injector flow and spray characteristics from diesel injectors using fossil and biodiesel fuels, Appl Energy, 97 (2012) 656–666.
S. Shibata, S. Nishio, A. Sou, D. Akayama and M. Mashida, Evaluation of cavitation in injector nozzle and correlation with liquid atomization, J. Vis., 18 (2015) 481–492.
B. Bicer and A. Sou, Application of the improved cavitation model to turbulent cavitating flow in fuel injector nozzle, Appl. Math. Model (2015) 1–15.
R. Payri, S. Ruiz, J. Gimeno and P. Marti-Aldaravi, Verification of a new CFD compressible segregated and multiphase solver with different flux updates-equations sequences, Appl. Math. Model, 39 (2015) 851–861.
H. Kanfoudi and R. Zgolli, Modeling and computation of the cavitating flow in injection nozzle holes, Int. J. Model Simul. Sci. Comput., 6 (2015) 1550003.
B. Bicer and A. Sou, Bubble dynamics model for predicting the growth and collapse of cavitation bubbles in diesel injector, Atomization Sprays, 24 (2014) 915–935.
O. Desjardins, J. O. McCaslin, M. Owkes and P. Brady, Direct numerical and large-eddy simulation of primary atomization in complex geometries, Atomization Sprays, 23 (2013) 1001–1048.
C. Zhu, M. Ertl and B. Weigand, Numerical investigation on the primary breakup of an inelastic non-Newtonian liquid jet with inflow turbulence, Phys. Fluid, 25 (2013) 083102.
F. Xiao, M. Dianat and J. J. McGuirk, Large eddy simulation of liquid-jet primary breakup in air crossflow, AIAA Journal, 51 (2013) 2878–2893.
L. Postrioti, S. Malaguti, M. Bosi, G. Buitoni, S. Piccinini and G. Baglic, Experimental and numerical characterization of a direct solenoid actuation injector for Diesel engine applications, Fuel, 118 (2014) 316–328.
M. Gavaises, F. Villa, P. Koukouvinis, M. Marengo and J.-P. Franc, Visualization and les simulation of cavitation cloud formation and collapse in an axisymmetric geometry, Int. J. Multiphase Flow, 68 (2015) 14–26.
B. Balewski, B. Heine and C. Tropea, Experimental investigation of the correlation between nozzle flow and spray using laser doppler velocimeter, phase Doppler system, highspeed photography, and X-Ray radiography, Atomization Sprays, 20 (2010) 57–70.
B. Dollet, W. Van Hoeve, J. P. Raven, P. Marmottant and M. Versluis, Role of the channel geometry on the bubble pinch-off in flow-focusing devices, Phys. Rev. Lett., 100 (2008) 034504.
Z. Che, N. T. Nguyen and T. N. Wong, Hydrodynamically mediated breakup of droplets in microchannels, Appl. Phys. Lett., 98 (2011) 054102–054102-3.
A. K. Agarwal, S. Som, P. C. Shukla, H. Goyal and D. Longman, In-nozzle flow and spray characteristics for mineral diesel, Karanja, and Jatropha biodiesels, Appl. Energy, 156 (2015) 138–148.
Z. He, G. Guo, X. Tao, W. Zhong, X. Leng and Q. Wang, Study of the effect of nozzle hole shape on internal flow and spray characteristics, Int. Communications Heat Mass Trans, 71 (2016) 1–8.
R. Payri, F. J. Salvador, J. Gimeno and O. Venegas, Study of cavitation phenomenon using different fuels in a transparent nozzle by hydraulic characterization and visualization, Exp. Thermal Fluid Sci., 44 (2013) 235–244.
G. H. Schnerr and J. Sauer, Physical and numerical modeling of unsteady cavitation dynamics, Fourth International Conference on Multiphase Flow, New Orleans, USA (2001).
Fluent, Ansys, 16.0 User’s Guide, Fluent Inc., Lebanon, NH (2014).
C. Baumgarten, Mixture formation in internal combustion engines, Springer Science Business Media, Sep. 28 (2006).
W. H. Nurick, Orifice cavitation and its effect on spray mixing, J. Fluid Eng., 98 (1976) 681–687.
F. Payri, V. Bermudez, R. Payri and F. J. Salvador, The influence of cavitation on the internal flow and the spray characteristics in diesel injection nozzles, Fuel, 83 (2004) 419–431.
V. Srinivasan, A. J. Salazar and K. Saito, Numerical simulation of cavitation dynamics using a cavitation-inducedmomentum-defect (CIMD) correction approach, Appl. Math. Model, 33 (2009) 1529–1559.
M. Ghorbani, G. Alcan, M. Unel, D. Gozuacik, S. Ekici, H. Uvet, A. Sabanovic and A. Kosar, Visualization of microscale cavitating flow regimes via particle shadow sizing imaging and vision based estimation of the cone angle, Exp Thermal Fluid Sci., 78 (2016) 322–333.
M. Ghorbani, G. Alcan, D. Yilmaz, M. Unel and A. Kosar, Visualization and image processing of spray structure under the effect of cavitation phenomenon, J. Physics: Conference Series, 656 (2015) 012115.
O. Y. Perk, M. Sesen, D. Gozuacik and A. Kosar, Kidney stone erosion by hydrodynamic cavitation and consequent kidney stone treatment, Annal. Biomed Eng., 40 (2012) 1895–1902.
D. Fuster, J. M. Conoir and T. Colonius, Effect of direct bubble-bubble interactions on linear-wave propagation in bubbly liquids, Phys. Rev. E, 90 (2014) 063010.
A. Kosar, M. Sesen, O. Oral, Z. Itah and D. Gozuacik, Bubbly cavitating flow generation and investigation of its erosional nature for biomedical applications, IEEE Trans. Biomed. Eng., 58 (2011) 1337–1346.
B. K. Turkoz, A. Zakhariouta, M. Sesen, A. Taralp and A. Kosar, Reversibility of functional and structural changes of lysozyme subjected to hydrodynamic flow, ASME J. Nanotech. Eng. Medicine, 3 (2012) 011006, 1-7.
Author information
Authors and Affiliations
Corresponding author
Additional information
These authors contributed equally to this work.
Recommended by Associate Editor Simon Song
Morteza Ghorbani is a Ph.D. student working at Sabanci University under the supervision of Professor Ali Kosar. Prior to beginning the Ph.D. program, he worked as a Research Assistant at Tabriz University. His areas of interest are Cavitation, Multiphase flows in Micro channels, Flow Regimes in Nozzles and Study on Diesel Engines, Primary Breakup and Spray Characteristics.
Abdolali Khalili Sadaghiani is a Ph.D. student in the Faculty of Engineering and Natural Sciences at Sabanci University, Istanbul, Turkey. He received his M.Sc. degree in 2015 from Sabanci University, Istanbul. His research focuses on numerical and experimental studies of multiphase flows in microchannels. His research interests lie in micro-scale heat and mass transfer, phase change, thermal management and microfluidics.
Ali Kosar received his B.S. degree from Mechanical Engineering from Bogazici University, Istanbul. He pursued his graduate study in the Department of Mechanical Engineering at Rensselaer Polytechnic Institute, where he completed his M.S. and Ph.D. degrees. His research interests lie in micro/nano scale heat transfer and cavitation.
Rights and permissions
About this article
Cite this article
Ghorbani, M., Sadaghiani, A.K., Yidiz, M. et al. Experimental and numerical investigations on spray structure under the effect of cavitation phenomenon in a microchannel. J Mech Sci Technol 31, 235–247 (2017). https://doi.org/10.1007/s12206-016-1226-y
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-016-1226-y