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Effects of forming parameters on temperature in frictional stir incremental sheet forming

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Abstract

Frictional stir Incremental sheet forming (ISF) is a new technology used to fabricate parts of hard-to-form materials without using heating equipment. Thus far, limited information is known about the effects of main forming parameters, except spindle speed of the tool, on the temperature of formed sheet in friction-stir ISF. The effects of six forming parameters, namely, sheet thickness, tool vertical step, tool diameter, spindle speed, feed rate, and wall angle of the formed part, were identified using the design of experiment of orthogonal array, analysis of response tables and graphs, and analysis of variance. Results show that spindle speed, feed rate, sheet thickness, and tool vertical step significantly affect the temperature of the sheet. In addition, the temperature of the sheet is significantly increased by increasing sheet thickness, tool vertical step, and spindle speed but significantly decreased with increasing tool feed rate.

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Correspondence to Jin Wang.

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Recommended by Associate Editor Dae-Cheol Ko

Jin Wang received his B.Sc. degree in 2000 and M.Sc. degree in 2003 from Xi’an University of Architecture and Technology and his Ph.D. in 2007 from Shanghai Jiaotong University in China. He joined the School of Mechanical Engineering in Qingdao Technological University in China in 2007 and is currently Associate Professor of Mechanical Engineering. His profession and interests are incremental sheet forming, numerical simulation for metal forming, and severe plastic deformation.

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Wang, J., Li, L. & Jiang, H. Effects of forming parameters on temperature in frictional stir incremental sheet forming. J Mech Sci Technol 30, 2163–2169 (2016). https://doi.org/10.1007/s12206-016-0423-z

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  • DOI: https://doi.org/10.1007/s12206-016-0423-z

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