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Crumple zone design for pedestrian protection using impact analysis

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Abstract

This paper describes the design process for an automobile crumple zone for pedestrian protection. The impact load and bending moments predicted by impact analysis were used to design a plastic structure that may help reduce pedestrian injuries to the thigh area. The fracture effect was incorporated into the model by calculating the damage to the plastic material during impact, and the analysis was conducted under the European New Car Assessment Program (Euro NCAP) test conditions, using the upper legform developed by ESI Corporation. In addition, the values predicted by the analysis were validated by comparison with results of actual impact tests.

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Correspondence to Heon Young Kim.

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Recommended by Associate Editor Kyeongsik Wo

Hyung-il Moon received his B.Sc., M.Sc., and Ph.D degrees from the Department of Mechanical and Mechatronics Engineering at Kangwon National University in 2005, 2007, and 2011. His research interests include structural analysis, crash analysis, rubber and plastic components, and optimum structural design.

Young-eun Jeon received her B.Sc. degree from Kangwon National University in 2010. She will receive her M.Sc. degree from the Department of Mechanical Engineering at Kangwon National University in 2012. Her research interests include crash and safety analysis.

Dae-Young Kim received his B.Sc. and M.Sc. degrees from the Department of Mechanical and Mechatronics Engineering at Kangwon National University in 2009. His research interests include structural analysis, crash and safety, welding analysis, and failure criteria.

Heon Young Kim received his B.Sc., M.Sc., and Ph.D. degrees from the Department of Mechanical Design and Production Engineering at Seoul National University in 1985, 1987, and 1991. His research interests include stamping, nonlinear analysis, crash and safety, rubber and plastic components, and biomedical equipment.

Yong-soo Kim received his B.Sc. degree from Youngnam University in 1994. His major was mechanical engineering, and his field of interest is automotive structural design components.

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Moon, Hi., Jeon, Ye., Kim, DY. et al. Crumple zone design for pedestrian protection using impact analysis. J Mech Sci Technol 26, 2595–2601 (2012). https://doi.org/10.1007/s12206-012-0640-z

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  • DOI: https://doi.org/10.1007/s12206-012-0640-z

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