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The development of embedded device to detect chatter vibration in machine tools and CNC-based autonomous compensation

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Abstract

The chatter vibration stands for a sudden relative vibration appeared between a material and a tool while processing with a machine. This vibration is a factor that seriously affects the quality of processed materials as well as being a factor which causes serious damages to the tool and the machine. This study is related to the detection and compensation of chatter vibration that can compensate chatter vibration faster and produce processed goods with more precision by autonomous compensation. The above-mentioned chatter vibration compensator includes the chatter vibration sensor and the chatter compensator that estimates the compensation value according to the sensor detecting the chatter vibration of machine tool and the chatter vibration detected from the sensor while having a feature of being organized by interlocking with the machine tool controller.

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Author information

Authors and Affiliations

  1. Nano Convergence and Manufacturing Systems Research Division, Korea Institute of Machinery and Materials, Daejeon, 305-343, Korea

    Dong-Hoon Kim & Jun-Yeob Song

  2. R&D Center, ACS Co., Ltd., Seoul, 153-773, Korea

    Suk-Keun Cha

  3. School of Mechanical & Aerospace Engineering, Nanyang Technological University, Nanyang, 639798, Singapore

    Hungsun Son

Authors
  1. Dong-Hoon Kim
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  2. Jun-Yeob Song
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  3. Suk-Keun Cha
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  4. Hungsun Son
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Corresponding author

Correspondence to Dong-Hoon Kim.

Additional information

This paper was recommended for publication in revised form by Associate Editor Yong-Tae Kim

Dong-Hoon Kim received his B.S., M.S. and Ph.D degrees in Electronic Engineering from Kyungpook National University, Korea, in 1990, 1992 and 2005, respectively. Dr. Kim is currently a principal researcher at the Korea Institute of Machinery and Materials in Daejeon, Korea. His research interests include machine intelligence, M2M and u-Manufacturing.

Jun-Yeob Song received his Ph.D degree in Manufacture Engineering from Pusan National University, Korea, in 2000. Dr. Song is currently a principal researcher and team leader at the Korea Institute of Machinery and Materials in Daejeon, Korea. His research interests include machine intelligence and ultra precision manufacturing.

Suk-Keun Cha received his M.S. degree in Electric Engineering from Maryland University, USA, in 1983. Mr. Cha is currently an executive director at ACS Co., Ltd. in Seoul, Korea. His research interests include MES and umanufacturing.

Hungsun Son received the M.S. degree in Aero and Astronautical Engineering from Stanford University, Stanford, CA, in 2002, and the Ph.D degree in mechanical engineering from the Georgia Institute of Technology, Atlanta, in 2007. He is currently an Assistant Professor in Aerospace and Mechanical Engineering, Nanyang Technological University, Singapore. His current research interests include mechatronics, sensors and actuators, dynamic system modeling, design optimization, and automation.

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Kim, DH., Song, JY., Cha, SK. et al. The development of embedded device to detect chatter vibration in machine tools and CNC-based autonomous compensation. J Mech Sci Technol 25, 2623–2630 (2011). https://doi.org/10.1007/s12206-011-0737-9

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  • DOI: https://doi.org/10.1007/s12206-011-0737-9

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