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Numerical analysis method to estimate thermal deformation of a ventilated disc for automotives

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Abstract

This paper presents an analysis method to estimate the thermal performance of a disc in a vehicle considering braking conditions and the characteristics of hydraulic devices such as the booster, master cylinder and proportional valve. The whole braking pressure transfer process in the hydraulic brake system from its generating by the pedal to action on the pad is analytically determined. The heat flux generated in the disc brake module is calculated by assuming that the braking energy changes into thermal energy. Heat flux is applied to the finite element disc model, and the temperature rise and deformation of a disc are estimated by performing the thermo-mechanical analysis. The analysis results are discussed and the analytical process and simulation model are verified.

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This paper was recommended for publication in revised form by Associate Editor Yeon June Kang

Won Sun Chung works for Korea Automotive Technonoly Institute as a senior resercher. He is now focusing on the judder vibration of a passenger vehicle, and the hot judder phenomenon of the disc brake is one of his major interests. Also, he studies computational engineering and optimization.

Tae Won Park received a B.S. in Mechanical Engineering from Seoul National University. He then went on to receive his M.S. and Ph.D. degrees from the University of Iowa. Dr. Park is currently a Professor at the School of Mechanical Engineering at Ajou University in Suwon, Korea.

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Chung, W.S., Jung, S.P. & Park, T.W. Numerical analysis method to estimate thermal deformation of a ventilated disc for automotives. J Mech Sci Technol 24, 2189–2195 (2010). https://doi.org/10.1007/s12206-010-0905-3

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  • DOI: https://doi.org/10.1007/s12206-010-0905-3

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