Skip to main content
Log in

The effect of chromium coating in RP technology for airfoil manufacturing

  • Published:
Sadhana Aims and scope Submit manuscript

Abstract

Most wind tunnel models are fabricated of all metal components using computerized numerical control (CNC) milling machines. Fabrication of metal wind tunnel models is very expensive and time consuming. The models can require months to manufacture and are often made by small high technology companies that specialize in wind tunnel model manufacture. Using rapid prototype manufacturing techniques and materials in this way significantly reduces time and cost of production of wind tunnel models. This study was done by fused deposition modelling and their ability to make components for wind tunnel models in a timely and cost effective manner. This paper discusses the application of wind tunnel model configuration constructed using FDM and FDM with chromium coating for subsonic wind tunnel testing. A study was undertaken comparing a rapid prototyping model constructed of FDM technologies using polycarbonate to that of a standard machined steel model. Results from this study show relatively good agreement among the three models and rapid prototyping method with chromium coating does have an effect on the aerodynamic characteristics which produced satisfactory results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Aghanajafi C, Daneshmand S, Ahmadi Nadooshan A 2009 Investigation of surface roughness on aerodynamics properties. J. Aircraft 46(3): 981–987

    Article  Google Scholar 

  • Bohn Jan H 1997 Integrating rapid prototyping into the engineering curriculum—A case study. Rapid Prototyping J. 3(1): 32–37

    Article  Google Scholar 

  • Cho I, Lee K, Choi W, Song Y 2000 Development of a newtype rapid prototyping system international. J. Machine Tools & Manufacture 40(4): 1813–1829

    Article  Google Scholar 

  • Daneshmand S, Adelnia R, Aghanajafi C 2008 The effect of layer thickness on aerodynamic characteristics of wind tunnel RP models. J. Fluid Sci. Technol. 3(1): 22–30

    Article  Google Scholar 

  • Daneshmand S, Dehghani AR, Aghanajafi C 2007 Investigation of surface roughness on aerodynamics properties. J. Aircraft 44(5): 1630–1634

    Article  Google Scholar 

  • DeLeon, John E, Gary W 2000 Incorporating rapid prototyping into the engineering design curriculum. Eng. Design Graphics J. 64(1): 18–23

    Google Scholar 

  • Dimitrov D, Schreve K, Taylor A, Vincent B 2007 Rapid prototyping driven design and realization of large components. Rapid Prototyping J. 13(2): 85–91

    Article  Google Scholar 

  • Jones Pandey R T 1999 The oblique wing craft design for transonic and low supersonic speeds. Acta Astronautic 4 Pergammon Press

  • Katz J Allen P 1991 Low speed aerodynamics from wing theory to panel method. McGraw-Hill book Co, ISBN 0-07-100876-4

  • Song Y, Yan Y, Zhang R, Xu R, Wang F 2002 Rapid prototyping and rapid tooling technology. J. Materials Process. Technol. 120(3): 237–42

    Article  Google Scholar 

  • Springer A, Cooper K, Roberts F 1997a Application of rapid prototyping models to transonic wind tunnel testing. AIAA 97-0988 35th Aerospace Sciences Meeting

  • Springer A, Cooper K, 1997b Comparing the aerodynamic characteristics of wind tunnel models produced by rapid prototyping and conventional methods. AIAA 97-2222 15th AIAA Applied Aerodynamics Conference

  • Springer A 1998 Evaluating aerodynamic characteristics of wind-tunnel models produced by rapid prototyping methods. J. Spacecraft and Rockets 35(6): 755–759

    Article  Google Scholar 

  • Steve Upcraft, Richard Fletcher 2003 The rapid prototyping technologies. J. Assembly Automation 23(4): 318–3308

    Article  Google Scholar 

  • Thrimurthullu K, Pandey P M, Reddy N V 2004 Part deposition orientation in fused deposition modelling. Inter. J. Machine Tools and Manufacture 44: 585–594

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Daneshmand.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Daneshmand, S., Aghanajafi, C. & Ahmadi Nadooshan, A. The effect of chromium coating in RP technology for airfoil manufacturing. Sadhana 35, 569–584 (2010). https://doi.org/10.1007/s12046-010-0036-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12046-010-0036-7

Keywords

Navigation