Abstract
Aerospace, automotive, and medical industries use selective laser melting (SLM) to produce complex parts through solidifying successive layers of powder. This additive manufacturing technique has many advantages, but one of the biggest challenges facing this process is the resulting surface quality of the as-built parts. The purpose of this research was to study the surface properties of Inconel 718 alloys fabricated by SLM. The effect of build angle on the surface properties of as-built parts was investigated. Two sets of sample geometries including cube and rectangular artifacts were considered in the study. It was found that, for angles between 15° and 75°, theoretical calculations based on the “stair-step” effect were consistent with the experimental results. Downskin surfaces showed higher average roughness values compared to the upskin surfaces. No significant difference was found between the average roughness values measured from cube and rectangular test artifacts.
Similar content being viewed by others
References
ASTM International, in F2792-12a—Standard Terminology for Additive Manufacturing Technologies (2013).
I. Gibson, D.W. Rosen, and B. Stucker, Additive Manufacturing Technologies (Berlin: Springer, 2010).
G. Pyka, A. Burakowski, G. Kerckhofs, M. Moesen, S. Van Bael, J. Schrooten, and M. Wevers, Adv. Eng. Mater. 14, 363 (2012).
D. Whitehouse, Profile and Areal (3D) Parameter Characterization (Amsterdam: Elsevier, 2002).
C. Tuck and L. Blunt, Surf. Topogr. Metrol. Prop. 4, 20201 (2016).
A. Townsend, N. Senin, L. Blunt, R.K. Leach, and J.S. Taylor, Precis. Eng. 46, 34 (2016).
R.I. Campbell, M. Martorelli, and H.S. Lee, CAD Comput. Aided Des. 34, 717 (2002).
D. Ahn, H. Kim, and S. Lee, J. Mater. Process. Technol. 209, 664 (2009).
A. Diatlov, D. Buchbinder, W. Meiners, K. Wissenbach, and J. Bültmann, Innov. Dev. Virtual Phys. Prototyp. 53, 595 (2012).
G. Strano, L. Hao, R.M. Everson, and K.E. Evans, J. Mater. Process. Technol. 213, 589 (2013).
A.B. Spierings, N. Herres, and G. Levy, Rapid Prototyp. J. 17, 195 (2011).
A. Safdar, H.Z. He, L. Wei, A. Snis, and L.E. Chavez de Paz, Rapid Prototyp. J. 18, 401 (2012).
K. Abd-Elghany and D.L. Bourell, Rapid Prototyp. J. 18, 420 (2012).
M. Vetterli, M. Schmid, and K. Wegener, in Proceedings of Fraunhofer Direct Digital Manufacturing Conference (2014), pp. 1–6.
M. Król, L.A. Dobrzański, Ł. Reimann, and I. Czaja, World Acad. Mater. Manuf. Eng. 60, 87 (2013).
L. Castillo, Study about the Rapid Manufacturing of Complex Parts of Stainless Steel and Titanium, TNO Report with the collaboration of AIMME (2005).
Y. Ning, Y.S. Wong, J.Y.H. Fuh, and H.T. Loh, IEEE Trans. Autom. Sci. Eng. 3, 73 (2006).
K. Abdel Ghany and S.F. Moustafa, Rapid Prototyp. J. 12, 86 (2006).
J. Delgado, J. Ciurana, C. Reguant, and B. Cavallini, Innov. Dev. Des. Manuf. Adv. Res. Virtual Rapid Prototyp. 1, 349 (2010).
M. Badrossamay and T.H.C. Childs, in International Solid Freeform Fabrication Symposium (2006), p. 268.
A. Triantaphyllou, C.L. Giusca, G.D. Macaulay, F. Roerig, M. Hoebel, R.K. Leach, B. Tomita, and K.A. Milne, Surf. Topogr. Metrol. Prop. 3, 24002 (2015).
A. Temmler, E. Willenborg, and K. Wissenbach, in Proceedings of SPIE (2012), p. 82430W.
EOS GmbH—Electro Optical Systems, Material Data Sheet EOS NickelAlloy IN718 Material Data Sheet Technical Data (2011).
J.C. Fox, S.P. Moylan, and B.M. Lane, Proc. CIRP 45, 131 (2016).
S. Moylan, in American Society for Precision Engineering 2015 Spring Topical Meeting (2015), pp. 100–105.
D. Nečas and P. Klapetek, Open Phys. 10, 181 (2012).
Acknowledgement
The authors would like to thank Dr. John Lee for his assistance with the optical surface analysis and Dr. Maricela Maldonado for her assistance with SEM.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Covarrubias, E.E., Eshraghi, M. Effect of Build Angle on Surface Properties of Nickel Superalloys Processed by Selective Laser Melting. JOM 70, 336–342 (2018). https://doi.org/10.1007/s11837-017-2706-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-017-2706-y